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Home >> Mercedes Benz >> 2019 >> Sprinter 1500 Van Cargo >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Detachable Body Components - Description & Operation, Basic Knowledge, Safety Precautions, Testing & Repair, Retrofitting & Conversion >> Testing & Repair >> Remove/Install Front Fender - Ar88.10-D-1005TS

Remove/Install Front Fender - Ar88.10-D-1005TS

Model 907 

G13792902

Shown on model 907, left side of vehicle 

Shown on model 907, left side of vehicle 

G13792903
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
REMOVING Remove     
1 Raise vehicle   AR00.60-D-1000-04TS
  Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove cover (12) IMPORTANT For this purpose, unclip trim (12).
SPECIAL TOOL Clip remover
Fig 2
3 Remove screw/bolts (11)    
4 Remove screw (13)    
5 Remove protective strip (3)   AR88.80-D-1040TS 
6 Remove screws (2)    
7 Remove expansion rivets (6, 7)    
8 Unclip bumper (5) from bracket (4)    
9 Unscrew bolt (8)    
10 Remove front fender (1) NOTES
Carefully remove front fender (1).
Paint of adjacent component parts may otherwise be damaged.
IMPORTANT For this purpose, remove screws (10).
IMPORTANT Model 907
with code L44 (Flashing lights, front left) Disconnect electrical connection.
 
11 Remove bracket (4) When replacing front fender (1).
IMPORTANT For this purpose, remove screws (9).
 
INSTALLING Install     
12 Install bracket (4) When replacing front fender (1).
IMPORTANT For this purpose, slightly screw in screws (9) by hand. Check bracket (4) for damage. Depending on findings

Replace bracket (4).
 
13 Position front fender (1) on vehicle NOTES
Carefully position front fender (1).
Paint of adjacent component parts may otherwise be damaged.
IMPORTANT Model 907
with code L44 (Flashing lights, front left) Connect electrical connector.
 
14 Slightly screw in screws (2, 8, 10, 11, 13) by hand    
15 Align front fender (1) Gap dimensions of hood *BE60.00-N-1001-01TS 
    Gap dimensions of fender *BE60.00-N-1002-01TS 
    SPECIAL TOOL Feeler gauge Fig 1
16 Tighten screws (2, 8, 10, 11, 13)
General notes on touch-up applicators and paint spray cans
In the case of paint damage to screws (2, 10, 11, 13).

Touch up paint damage with suitable touch-up paint pen.
IMPORTANT Use only Daimler AG approved touch-up paint pens:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9409-06A
17 Tighten screws (9) When replacing front fender (1).  
18 Add cavity preserving agent When replacing front fender (1). AR97.20-D-1500TS
19 Install expansion rivets (6, 7) IMPORTANT Check expansion rivets (6, 7) for damage. Depending on findings

Replace damaged expansion rivets (6, 7).
 
20 Install bumper (5) IMPORTANT For this purpose, clip bumper (5) into bracket (4). Check bumper (5) for damage. Depending on findings

Replace bumper (5).
Remove/install front bumper
AR88.20-D-2000TS 
21 Install protective strip (3)   AR88.80-D-1040TS 
22 Install panel (12) IMPORTANT For this purpose, clip in trim (12). Check retaining clips for damage.
Depending on findings

Replace damaged retaining clips.
 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 907.1 Model 907.2
BE60.00-N-1001-01TS Gap dimensions of hood Hood to fender at top Dimension "AA" mm 3, 3 (+ 1) 3, 3 (±1)
Hood to fender at side Dimension "AB" mm 3, 9 (±1) 3, 9 (±1)
Hood to radiator grille Dimension "AC" mm 5, 3 (±1) 5, 3 (±1)
  For picture, see   AR60.00-D-0700-01TS AR60.00-D-0700-01TS
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 907.6/7/8, 910
BE60.00-N-1001-01TS Gap dimensions of hood Hood to fender at top Dimension "AA" mm 3, 3 (±1)
Hood to fender at side Dimension "AB" mm 3, 9 (±1)
Hood to radiator grille Dimension "AC" mm 5, 3 (±1)
  For picture, see   AR60.00-D-0700-01TS
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 907.1 Model 907.2
BE60.00-N-1002-01TS Gap dimensions of fender Fender to headlamp Dimension "BA" mm 3, 2 (±1, 5) 3, 2 (±1, 5)
Fender to bumper Dimension "BB" mm 0, 5 (±0, 5) 0, 5 (±0, 5)
Fender to front door Dimension "BC" mm 5, 0 (±1, 3) 5, 0 (±1, 3)
Fender to A-pillar Dimension "BD" mm 2, 2 (±1) 2, 2 (±1)
  For picture, see   AR60.00-D-0700-01TS AR60.00-D-0700-01TS
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 907.6/7/8
BE60.00-N-1002-01TS Gap dimensions of fender Fender to headlamp Dimension "BA" mm 3, 2 (±1, 5)
Fender to bumper Dimension "BB" mm 0, 5 (±0, 5)
Fender to front door Dimension "BC" mm 5, 0 (±1, 3)
Fender to A-pillar Dimension "BD" mm 2, 2 (±1)
  For picture, see   AR60.00-D-0700-01TS
Fig 1: Feeler Gauge (129 589 03 21 00)
G13792904
Fig 2: Clip Remover (452 589 01 63 00)
G13792905