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Home >> Mazda >> 2002 >> Tribute ES, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Power Take Off Unit Inner HALFSHAFT Seal >> Installation

Power Take Off Unit Inner HALFSHAFT Seal: Installation

  1. Using the special tool, install the inner halfshaft seal.
    Fig 1: Installing Inner Halfshaft Seal
    G01150740Courtesy of MAZDA MOTORS CORP.
  2. Install the three gears.
    1. Install the drive gear.
    2. Install the idler gear.
    3. Install the driven gear.
      Fig 2: Installing Gears
      G01150741Courtesy of MAZDA MOTORS CORP.
  3. CAUTION:
    • The Power Take Off (PTO) unit cover must be installed within 15 minutes of applying the silicone sealant. If the time limit is exceeded, clean the sealing surfaces and reapply.
    NOTE:
    • Apply a 1/8-inch bead of silicone gasket and sealant to the sealing surface of the Power Take Off (PTO) unit cover before installing on the Power Take Off (PTO) unit.
  4. Install the Power Take Off (PTO) unit cover.
    • Install the bolts in a cross pattern.
      Fig 3: Installing PTO Unit Cover
      G01150742Courtesy of MAZDA MOTORS CORP.
  5. Install a new dust shield.
    Fig 4: Installing Dust Shield
    G01150743Courtesy of MAZDA MOTORS CORP.
  6. Install the Power Take Off (PTO) unit vent tube.
    • Install the bolts.
    • Fig 5: Installing PTO Unit Vent Tube
      G01150744Courtesy of MAZDA MOTORS CORP.
  7. Install the Power Take Off (PTO) unit. Refer to POWER TAKE OFF UNIT - 3.0L DURATEC (4V)  , or POWER TAKE OFF UNIT - 2.0L ZETEC  .
  8. Fill the Power Take Off (PTO) unit. Refer to POWER TAKE OFF UNIT DRAINING AND FILLING  .
  9. Check the transaxle fluid level. Refer to DRAINING & REFILLING .