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Air Conditioning: Condenser: Installation

  1. INSTALL COOLER DRYER 
    1. Using pliers, install the cooler dryer.
      Fig 1: Installing Cooler Dryer
      G04950715Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

      Compressor oil: ND-OIL 11 or equivalent 

    3. Install the O-ring to the cap.
      Fig 2: Locating Cap O-Ring
      G04950717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a 14 mm socket hexagon wrench, install the cap to the modulator.

      Torque: 4.1 N*m (42 kgf*cm, 36 in.*lbf) 

      Fig 3: Identifying Modulator Cap
      G04950713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL RADIATOR ASSEMBLY 
    1. Install the radiator with the 4 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 4: Identifying Radiator Assembly And Bolt
      G05774607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Install the cooler condenser with the 4 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 5: Identifying Cooler Condenser Bolts
      G05774606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL RADIATOR ASSEMBLY 
  5. CONNECT NO. 1 INVERTER COOLING HOSE 
    1. Connect the cooling hose and install the clip.
      Fig 6: Locating No. 1 Inverter Cooling Hose Clip
      G05773390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT NO. 2 INVERTER COOLING HOSE 
    1. Connect the cooling hose and install the clip.
      Fig 7: Locating No. 2 Inverter Cooling Hose Clip
      G05773391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CONNECT LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil: ND-OIL 11 or equivalent 

    3. Install the O-ring to the liquid tube.
    4. Install the liquid tube to the cooler condenser with the bolt

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 8: Locating Liquid Tube Bolt
      G05774603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When tightening the bolt, do not allow any tools to contact the pipe.
      • When tightening the bolt, hold a part of the pipe near the connector.
  8. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint

      Compressor oil: ND-OIL 11 or equivalent 

    3. Install the O-ring to the discharge hose.
    4. Install the discharge hose to the cooler condenser with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 9: Locating Discharge Hose Bolt
      G05774602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When tightening the bolt, do not allow any tools to contact the pipe.
      • When tightening the bolt, hold a part of the pipe near the connector.
  9. INSTALL UPPER RADIATOR SUPPORT 
    1. Attach the wire harness to the upper support with the 5 clamps.
      Fig 10: Locating Upper Radiator Support Wire Harness Clamps
      G04948232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the upper support with the 5 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 11: Identifying Upper Support And Bolts
      G04948226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Attach the 2 clamps to the radiator support LH and RH side.
    4. Connect the 3 connectors.
  10. INSTALL HOOD LOCK ASSEMBLY  (See INSTALLATION )
    Fig 12: Locating Upper Radiator Support Connectors And Clamps
    G05774599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL HOOD LOCK CONTROL CABLE COVER 
    1. Install the cover with the 3 screws and attach the claw
      Fig 13: Locating Hood Lock Control Cable Cover Screws And Claw
      G04948223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY 
    1. Install the sensor with the 3 bolts

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      Fig 14: Locating Millimeter Wave Radar Sensor Connector And Bolts
      G04948222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
  13. INSTALL RADIATOR GRILLE ASSEMBLY  (See INSTALLATION )
  14. INSTALL RADIATOR RESERVOIR ASSEMBLY  (See INSTALLATION )
  15. INSTALL INLET OIL COOLER HOSE 
  16. INSTALL OUTLET OIL COOLER HOSE 
  17. INSTALL NO. 1 RADIATOR HOSE  (See INSTALLATION )
  18. INSTALL NO. 2 RADIATOR HOSE  (See INSTALLATION )
  19. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  20. INSTALL RADIATOR SUPPORT OPENING COVER  (See INSTALLATION )
  21. INSTALL FRONT LOWER SUSPENSION CROSSMEMBER  (See INSTALLATION )
  22. INSTALL FRONT LOWER BUMPER ABSORBER  (See INSTALLATION )
  23. INSTALL FRONT BUMPER REINFORCEMENT  (See INSTALLATION )
  24. INSTALL FRONT BUMPER ENERGY ABSORBER  (See INSTALLATION )
  25. INSTALL FRONT BUMPER COVER 
    1. w/ Intuitive Parking Assist system.

      Connect the No. 4 engine room main wire connector.

    2. Connect the 2 fog light connectors and install the front bumper.
    3. Attach the 5 claws and connect the front bumper as shown in the illustration.

      HINT:

      Use the same procedures for the RH side and LH side.

      Fig 15: Identifying Front Bumper Claws
      G04950727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the bumper seal bracket.

      HINT:

      Use the same procedures for the RH side and LH side.

      Fig 16: Identifying Bumper Seal Bracket Clips
      G04950703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the bolt and 8 screws.
      Fig 17: Identifying Front Bumper Cover Bolts And Screws
      G04950702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL FRONT FENDER LINER LH 
    1. Install the 2 clips
  27. INSTALL FRONT FENDER LINER RH 

    HINT:

    Use the same procedures described for the LH side

    Fig 18: Identifying Front Fender Liner RH Clip
    G04950730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH  (See INSTALLATION )
  29. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH  (See INSTALLATION )
  30. INSTALL RADIATOR GRILLE ASSEMBLY  (See INSTALLATION )
  31. INSTALL FRONT FENDER WHEEL OPENING MOULDING LH  (See INSTALLATION )
  32. INSTALL FRONT FENDER WHEEL OPENING MOULDING RH  (See INSTALLATION )
  33. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  34. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY  (See INSTALLATION )
  35. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  36. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  37. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  38. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).
  40. INSTALL BATTERY SERVICE HOLE COVER LH  (See INSTALLATION )
  41. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY  (See INSTALLATION )
  42. ADD COMPRESSOR OIL  (See REPLACEMENT  )
  43. CHARGE REFRIGERANT  (See REPLACEMENT  )
  44. WARM UP ENGINE  (See REPLACEMENT  )
  45. CHECK FOR REFRIGERANT GAS LEAK  (See REPLACEMENT  )
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