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Air Conditioning: Condenser: Removal

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See  REPLACEMENT   ) 
  2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH 
  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH 
  4. REMOVE ENGINE UNDER COVER LH 
  5. REMOVE ENGINE UNDER COVER RH 
  6. DRAIN ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  7. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  8. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  9. REMOVE ENGINE ROOM SIDE COVER LH  (See REMOVAL )
  10. REMOVE ENGINE ROOM SIDE COVER RH  (See REMOVAL )
  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  12. REMOVE AIR CLEANER INLET SUB-ASSEMBLY  (See REMOVAL )
  13. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  14. REMOVE FRONT BUMPER ASSEMBLY  (See DISASSEMBLY )
  15. REMOVE FRONT BUMPER ENERGY ABSORBER  (See DISASSEMBLY )
  16. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)  (See REMOVAL )
  17. SEPARATE RADIATOR RESERVE TANK HOSE  (See REMOVAL )
  18. DISCONNECT RADIATOR HOSE INLET  (See REMOVAL )
  19. DISCONNECT RADIATOR HOSE OUTLET  (See REMOVAL )
  20. DISCONNECT NO. 1 OIL COOLER INLET HOSE  (See REMOVAL )
  21. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE  (See REMOVAL )
  22. REMOVE RADIATOR SUPPORT UPPER  (See REMOVAL )
  23. DISCONNECT LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the liquid tube sub-assembly from the condenser.
    2. Remove the O-ring from the liquid tube sub-assembly.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
      Fig 1: Identifying O-Ring From And Liquid Tube Sub-Assembly Bolts
      G05251291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT COOLER REFRIGERANT DISCHARGE PIPE 
    1. Remove the bolt and disconnect the cooler refrigerant discharge pipe from the condenser.
    2. Remove the O-ring from the cooler refrigerant discharge pipe.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
      Fig 2: Identifying Cooler Refrigerant Discharge Pipe Bolt
      G05251292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts and condenser.
      Fig 3: Identifying Cooler Condenser Assembly Bolts
      G05251293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE COOLER DRYER 
    1. Using a 14 mm straight hexagon wrench, remove the cap from the modulator.
      Fig 4: Removing Cap From Modulator
      G04979209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using pliers, remove the cooler dryer.
      Fig 5: Removing Cooler Dryer
      G04979210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002