LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2008 >> ES 350 >> Repair and Diagnosis (Single Page) >> Restraints >> Air Bag, SRS >> Supplemental Restraint System >> FRONT SEAT CUSHION ASSEMBLY (w/ Occupant Classification ECU, Occupant Classification Sensor) >> Installation

FRONT SEAT CUSHION ASSEMBLY (w/ Occupant Classification ECU, Occupant Classification Sensor): Installation

  1. INSTALL OCCUPANT CLASSIFICATION SENSOR 
    1. Install the occupant classification sensor with the 2 clips.
    2. Connect the connector to the connection in the bracket.

      HINT:

      If the connector cannot be connected securely, push the claws down on the bracket using a screwdriver.

      Fig 1: Locating Occupant Classification Sensor Clips
      G05251928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the connector.
      CAUTION:
      • Make sure the gel mat hose is closer to the floor than the main harness.
      • When setting the hose, make sure the hose is not twisted. 1 full twist or more will damage the hose.
      • Make sure the radius of the circular path of the hose is 20 mm or more.
        Fig 2: Identifying Gel Mat Hose And Main Harness
        G05837522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL SEPARATE TYPE FRONT SEAT CUSHION ASSEMBLY RH 
    1. Engage the hooks.
    2. Install the separate type front seat cushion assembly RH with the 2 clips.
      Fig 3: Locating Separate Type Front Seat Cushion Assembly RH Clips
      G05251925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the hooks.
      Fig 4: Identifying Separate Type Front Seat Cushion Assembly RH Hooks
      G05837524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 4 hooks.
      Fig 5: Locating Separate Type Front Seat Cushion Assembly RH Hooks
      G05251923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the clamps.
      Fig 6: Identifying Separate Type Front Seat Cushion Assembly RH Clamps
      G05251922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Engage the 2 hooks.
  3. INSTALL OCCUPANT CLASSIFICATION ECU (See  REMOVAL   ) 
    Fig 7: Locating Separate Type Front Seat Cushion Assembly RH Hooks
    G05251921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT POWER SEAT SWITCH RH 
    1. Connect the connector.
    2. Install the front power seat switch RH with the 3 screws.
      Fig 8: Locating Front Power Seat Switch RH Connector
      G05251920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT SEAT INNER CUSHION SHIELD LH 
    1. Engage the 2 claws and clip.
    2. Install the front seat inner cushion shield LH with the screw.
      Fig 9: Identifying Front Seat Inner Cushion Shield LH Claws And Clip
      G05837529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FRONT SEAT CUSHION SHIELD ASSEMBLY 
    1. Connect the connector.
    2. Engage the 2 claws.
    3. Install the front seat cushion shield assembly with the 7 screws.
      Fig 10: Identifying Front Seat Cushion Shield Assembly Screws And Claws
      G05251918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL RECLINING POWER SEAT SWITCH KNOB 
    1. Install the reclining power seat switch knob.
      Fig 11: Identifying Reclining Power Seat Switch Knob
      G05251937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL SLIDE AND VERTICAL POWER SEAT SWITCH KNOB 
    1. Install the slide and vertical power seat switch knob.
  9. INSTALL FRONT SEAT INNER BELT ASSEMBLY RH  (See INSTALLATION )
  10. INSTALL FRONT SEAT ASSEMBLY RH 
    Fig 12: Identifying Slide And Vertical Power Seat Switch Knob
    G05251938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Place the seat in the cabin.
    2. Connect the connectors under the seat.
    3. Connect the cable to the negative battery terminal.
    4. Move the front seat assembly RH fully forward by operating the slide and vertical power seat switch knob.
      NOTE: Check that the seat is locked.
    5. Temporarily install the front side of the front seat assembly RH with the 2 bolts.
    6. Move the front seat assembly RH fully forward by operating the slide and vertical power seat switch knob.
      NOTE: Check that the seat is locked.
      Fig 13: Identifying Front Side Of Front Seat Assembly RH Bolts
      G05251939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Temporarily install the rear side of the front seat assembly RH with the 2 bolts.
    8. Move the front seat assembly RH to the rearmost position by operating the slide and vertical power seat switch knob.
      NOTE: Check that the seat is locked.
    9. Fully tighten the 2 bolts on the front side of the front seat assembly RH in the order of the inner side bolt and then the outer side bolt.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

      Fig 14: Identifying Rear Side Of Front Seat Assembly RH Bolts
      G05251914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Move the front seat assembly RH fully forward by operating the slide and vertical power seat switch knob.
      NOTE: Check that the seat is locked.
    11. Fully tighten the 2 bolts on the rear side of the front seat assembly RH in the order of the inner side bolt and then the outer side bolt.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  11. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER RH 
    1. Engage the 4 claws and install the front seat rear outer track bracket cover RH.
  12. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER RH 

    HINT:

    Use the same procedure for the inner side and outer side.

    Fig 15: Identifying Front Seat Rear Outer Track Bracket Cover RH Claws
    G05251913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER RH 
    1. Engage the 2 claws and install the front seat outer track bracket cover RH.
  14. INSTALL FRONT SEAT INNER TRACK BRACKET COVER RH 

    HINT:

    Use the same procedure for the inner side and outer side.

    Fig 16: Identifying Front Seat Outer Track Bracket Cover RH Claws
    G05251942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FRONT SEAT HEADREST ASSEMBLY 
  16. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH 
    1. Connect the front seat outer belt assembly RH with the bolt.

      Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

    2. Connect the connector.
      Fig 17: Locating Front Seat Outer Belt Assembly RH Connector
      G05251911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL SEAT BELT ANCHOR COVER CAP RH 
    1. Engage the 7 claws and install the seat belt anchor cover cap RH.
  18. PERFORM INITIALIZATION 
    1. Perform initialization (See INITIALIZATION ).

      HINT:

      Some systems need initialization after reconnecting the cable to the negative battery terminal.

  19. PERFORM ZERO POINT CALIBRATION AND SENSITIVITY CHECK 
    1. Perform zero point calibration and sensitivity check (See INITIALIZATION  ).
      Fig 18: Identifying Seat Belt Anchor Cover Cap RH Claws
      G05251944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSPECT FRONT SEAT ASSEMBLY  (See INSPECTION under INSTALLATION ).
  21. INSPECT SRS WARNING LIGHT 
    1. Inspect SRS warning light (See DIAGNOSIS SYSTEM  ).