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Starting (3UZ-FE): Starter: Installation

  1. INSTALL STARTER ASSEMBLY 
    1. Connect the starter cable with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      HINT:

      If coolant has accumulated on the cylinder block, wipe it off with a clean cloth.

    2. Install the starter cable protector with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    3. Attach the terminal cap.
    4. Connect the starter connector.
      Fig 1: Identifying Starter Cable Protector With Bolt
      G04028135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the starter with the 2 bolts.

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  2. INSTALL WATER BYPASS PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  3. INSTALL REAR WATER BYPASS JOINT (See  INSTALLATION  ) 
  4. INSTALL INTAKE MANIFOLD ( INSTALLATION  ) 
  5. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY 
    1. Install the No. 2 fuel pipe (ON-VEHICLE INSPECTION ).
      Fig 2: Identifying Starter With Bolt
      G04028136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT ENGINE WIRE ( INSTALLATION  ) 
  7. INSTALL NO. 3 V-BANK COVER BRACKET ( INSTALLATION  ) 
  8. INSTALL NO. 2 V-BANK COVER BRACKET ( INSTALLATION  ) 
  9. INSTALL VACUUM SWITCHING VALVE ASSEMBLY ( INSTALLATION  ) 
  10. INSTALL V-BANK COVER BRACKET ( INSTALLATION  ) 
  11. INSTALL NO. 4 V-BANK COVER BRACKET ( INSTALLATION  ) 
  12. INSTALL THROTTLE BODY ASSEMBLY ( INSTALLATION  ) 
  13. INSTALL INTAKE AIR CONNECTOR PIPE ( INSTALLATION  ) 
  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  15. CHECK FOR FUEL LEAKS 
    1. Check for fuel leaks (ON-VEHICLE INSPECTION ).
  16. ADD ENGINE COOLANT ( ON-VEHICLE INSPECTION  ) 
  17. CHECK FOR COOLANT LEAKS 
    1. Check for coolant leaks (ON-VEHICLE INSPECTION ).
  18. REMOVE ENGINE ROOM SIDE COVER LH ( REMOVAL  ) 
  19. REMOVE ENGINE ROOM SIDE COVER RH ( REMOVAL  ) 
  20. REMOVE AIR CLEANER INLET 
    1. Install the inlet with the bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  21. REMOVE COOL AIR INTAKE DUCT SEAL ( REMOVAL  ) 
  22. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Install the cover with the 2 nuts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  23. PERFORM INITIALIZATION 
    1. Perform initialization (INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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