Engine Assembly: Installation

1. Install the mounting bracket with the 4 bolts.

   Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf) 

   HINT:

   The LH mounting bracket is marked with an "L".

1. Install the mounting bracket with the 4 bolts.

   Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf) 

   HINT:

   The RH mounting bracket is marked with an "L".

1. Install a new gasket to the sensor.
2. Install the sensor with the 4 bolts.
3. Connect the sensor connector.

1. Install a new gasket and the oil filter bracket with the stud bolt and 2 nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

2. Connect the oil pressure switch connector.

1. Install the oil pressure switch.
   1. Apply adhesive to 2 or 3 threads of the oil pressure switch.
      Fig 1: Identifying Oil Pressure Switch

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive: 

      Part No. 08833-00070, THREE BOND 1324 or equivalent 

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

1. Install the 2 sensors with the 2 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

2. Connect the 2 sensor connectors.

1. Install the sensor with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

2. Connect the 2 sensor connectors.
   Fig 2: Identifying Sensor With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new O-ring to the oil control valve.
2. Install the oil control valve with the bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Install a new O-ring to the water bypass pipe.
2. Apply soapy water to the O-ring.
3. Push in the water bypass pipe end into the pipe hole of the water pump.
4. Install the water bypass pipe with the bolt.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

5. Install the wire clamp to the bracket of the water bypass pipe.

1. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 3: Identifying Gaskets And Water By-Pass Joint With 4 Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

2. Connect the ECT sensor connector.
   Fig 4: Identifying Gaskets And Water By-Pass Joint With 4 Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new O-ring to the inlet housing.
2. Apply soapy water on the O-ring.
3. Apply seal packing to the sealing groove of inlet housing as shown in the illustration.

   Seal packing: 

   Art No. 08826-00100 or equivalent 

   Seal width: 

   2 to 3 mm (0.08 to 0.12 in.) 

   Fig 5: Applying Seal Packing To Sealing Groove Of Inlet Housing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Remove any oil from the contact surface.
   • Install the crankcase within 3 minutes after applying seal packing.
   • Do not start the engine for at least 2 hours after installing.
4. Install the water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

1. Install the gasket to the cover.
2. Install the cover with the cap nut and 3 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   Fig 6: Identifying Cover With Cap Nut And 3 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the gasket to the cover.
2. Pass the camshaft position sensor wire through the cover hole.
   Fig 7: Identifying Cover With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the cover with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

4. Install the wire grommet to the cover.
5. Install the sensor connector to the sensor holder.
6. Connect the sensor connector.
7. Install the sensor wire to the wire clamp on the cover.
8. Install the engine wire to the 2 wire clamps on the cover.
9. Connect the 2 water bypass hoses as shown in the illustration.
10. Install the No. 3 water bypass pipe to the cover with the cap nut.

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Install the engine hanger with the 2 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

1. Install the engine hanger with the 2 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

1. Install the manifold (INSTALLATION ).

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Fig 8: Identifying Engine Hanger With 2 Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place a new gasket on the cylinder head with the white mark facing the manifold side.
   NOTE: Be careful of the installation direction.
   Fig 9: Placing New Gasket On Cylinder Head

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 8 new nuts. Uniformly tighten the nuts in several passes.

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the heat insulator with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   Fig 10: Identifying Heat Insulator With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place a new gasket on the cylinder head with the white mark facing the manifold side.
   NOTE: Be careful of the installation direction.
   Fig 11: Placing New Gasket On Cylinder Head

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 8 new nuts. Uniformly tighten the nuts in several passes.

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the heat insulator with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   Fig 12: Identifying Heat Insulator With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front suspension crossmember subassembly with the 2 bolts.

   Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

1. Install a new O-ring to the guide.
2. Install the guide with the bolt.

   Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

   Fig 13: Identifying Front Suspension Crossmember Subassembly With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

If any one of the mounting bolts is broken or deformed, replace it.

1. Apply adhesive to 2 or 3 threads of the mounting bolt end.

   Adhesive: 

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

   Fig 14: Applying Adhesive To 2 Or 3 Threads Of Mounting Bolt End

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the front spacer, drive plate and rear spacer on the crankshaft.
3. Install and uniformly tighten the 8 mounting bolts in several passes, in the sequence shown in the illustration.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

   If any of the mounting bolts cannot meet the torque specification, replace the mounting bolt.

   Fig 15: Identifying Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Mark the mounting bolt with paint.
5. Retighten the mounting bolt by 90° in the numerical order shown.
6. Check that the painted mark is now at a 90° angle.
   Fig 16: Identifying Painted Mark At 90° Angle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transmission to the engine with the 9 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) for 14 mm head bolt A 

   71 N*m (724 kgf*cm, 52 ft.*lbf) for 17 mm head bolt B 

   HINT:

   Bolt (B) is tightened to the wire harness clamp.

   Fig 17: Identifying Automatic Transmission To Engine With 9 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter clutch mounting bolts.

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install the black colored bolt and then the remaining 5 bolts.

   Fig 18: Identifying Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the under cover with the 2 bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 19: Identifying Under Cover With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the 2 speed sensor connectors.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
4. Install the wire harness clamps with the 5 bolts.

   Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) Bolt (A) 

   10 N*m (102 kgf*cm, 7 ft.*lbf) Bolt (B) 

   HINT:

   Bolt (A) is tightened to the transmission housing.

   Fig 20: Identifying Wire Harness Clamps With 5 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 21: Identifying No 1 Oil Cooler Outlet Tube

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Temporarily install the oil cooler outlet tube.
2. Temporarily install the oil cooler inlet tube.
3. Install the 2 clamps with the 2 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

4. Tighten the oil cooler outlet tube No.1.

   Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

   NOTE: Use a torque wrench with a fulcrum length of 460 mm (18.11 in.).
   Fig 22: Tightening Oil Cooler Outlet Tube No.1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Tighten the oil cooler inlet tube.

   Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

   NOTE: Use a torque wrench with a fulcrum length of 460 mm (18.11 in.).
   Fig 23: Tightening Oil Cooler Inlet Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set the engine lifter.
2. Operate the engine lifter, then install the engine to the vehicle.
   Fig 24: Identifying Engine To Vehicle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 12 bolts.

   Torque: 204 N*m (2,080 kgf*cm, 150 ft.*lbf) for bolt A 

   167 N*m (1,700 kgf*cm, 123 ft.*lbf) for bolt B 

   50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt C 

   49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt D 

4. Install the engine rear mounting member with the 4 bolts.

   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

   Fig 25: Identifying Engine Rear Mounting Member With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the power steering ground wire to the power steering link with bolt (B).

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

2. Connect wire harness connector (E) to the power steering link and securely lock the connector.
3. Connect 2 wire harness connectors (C) and (D) to the power steering.
4. Install the 2 wire harness clamps to the power steering link.
5. Connect the ground wire to the bracket with bolt (A).

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Fig 26: Identifying Wire Harness Clamps To Power Steering Link

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the intermediate shaft assembly No. 2 and the power steering link.
   Fig 27: Aligning Matchmarks On Intermediate Shaft Assembly No 2 And Power Steering Link

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install bolt (A) and tighten the 2 bolts.

   Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

   Fig 28: Identifying Bolt And Tightening 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the steering knuckle to the lower ball joint with the 2 bolts.

   Torque: 120 N*m (1220 kgf*cm, 89 ft.*lbf) 

   Fig 29: Identifying Steering Knuckle To Lower Ball Joint With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the steering knuckle to the lower ball joint with the 2 bolts.

   Torque: 120 N*m (1220 kgf*cm, 89 ft.*lbf) 

   Fig 30: Identifying Steering Knuckle To Lower Ball Joint With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Fully tighten the bolt on the lower side of the front shock absorber while holding the nut.

   Torque: 157 N*m (1,600 kgf*cm, 116 ft.*lbf) 

   Fig 31: Tightening Bolt On Lower Side Of Front Shock Absorber

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Fully tighten the bolt on the lower side of the front shock absorber while holding the nut.

   Torque: 157 N*m (1,600 kgf*cm, 116 ft.*lbf) 

1. Connect the height control sensor link with the nut.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

1. Install the support bracket with the 2 bolts.

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Fig 32: Identifying Support Bracket With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new gaskets to the 2 TWCs.
   NOTE: Do not reuse gasket.
2. Install the 2 TWCs to the exhaust manifold with the 6 nuts.
   Fig 33: Identifying New Gaskets To 2 TWCs

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf) 

1. Install the floor brace with the 4 bolts.

   Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

   Fig 35: Identifying Floor Brace With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the panel brace with the 4 bolts.

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

1. Pass the sensor (bank 1 sensor 2) connector through the cabin and install the grommet.
   Fig 36: Identifying Panel Brace With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the sensor connector.
3. Pass the sensor connector through the cabin and install the grommet.
4. Connect the sensor (bank 2 sensor 2) connector.

1. Install the compressor with the 3 bolts, nut and bracket.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt 

   30 N*m (306 kgf*cm, 22 ft.*lbf) for nut 

   Fig 38: Identifying Compressor With 3 Bolts, Nut And Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the union to check valve hose with the clamp.
   Fig 39: Identifying Union To Check Valve Hose With Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the heater water outlet hose A with the clamp.

1. Connect the heater water inlet hose A with the clamp.
   Fig 40: Identifying Heater Water Inlet Hose A With Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the ground wire and install it with the bolt.

   Torque: 10 N*m (102 kgf*cm, 89 ft.*lbf) 

2. Connect the wire to the engine room No. 1 junction block. Then, install it with the nut.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

3. Install the engine room No. 1 relay block cover.
4. Connect the positive (+) battery cable and install it with the nut.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

5. Connect the ECM connectors.
6. Connect the engine wire to the connector holder.

1. Connect the connector of the fuel tube connected to the fuel main tube, then pinch the connector.

1. Installation procedure (INSTALLATION ).

1. Install the air cleaner assembly with the 3 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

2. Connect the MAF meter connector and clamp to the air cleaner.

1. Install the under cover with the clips.

1. Install the under cover with the 10 screws and 3 clips.

1. Install the ECM cover with the 3 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 43: Locating ECM Cover Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the V-bank cover with the 2 nuts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Install the air cleaner inlet and bolt.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Perform initialization (INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

1. Check for engine coolant leaks (ON-VEHICLE INSPECTION ).