(Door / Hatch): Hood: Overhaul

HINT:

The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
A bolt without a torque specification is shown in the standard bolt chart (see STANDARD BOLT ).

REMOVE HOOD INSULATOR
1. Using a clip remover, disengage the 10 clips and remove the insulator.
REMOVE HOOD TO RADIATOR SUPPORT SEAL
1. Using a clip remover, disengage the 13 clips and remove the seal.
REMOVE AUXILIARY CATCH RELEASE LEVER ASSY
1. Disconnect the snap and remote control rod No. 2 in the direction indicated by the arrow marks in the illustration.
  HINT:
  
  If snap are damaged during removal, replace them.
2. Remove the 2 bolts and lever.
Fig 1: Removing Auxiliary Catch Release Lever Assy
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR GRILLE
1. Remove the 6 bolts and inside radiator grille together with the outside radiator grille and radiator grille protector.
2. Remove the protector.
3. Remove the 8 screws and inside radiator grille.
4. w/ Pre-collision safety system:
  Remove the 4 nuts and radiator grille garnish.
Fig 2: Removing Bolts And Inside Radiator Grille
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD AUXILIARY CATCH HOOK ASSY
1. Remove the bolt and hook.
Fig 3: Removing Bolt And Hook
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD SUPPORT ASSY LH (See REPLACEMENT )
REMOVE HOOD SUPPORT ASSY RH
REMOVE HOOD LOCK ASSY
1. w/ Pre-collision safety system:
  Separate the battery negative (-) terminal.
2. w/ Pre-collision safety system:
  Disconnect the connector.
3. w/ Pre-collision safety system:
  Remove the 3 bolts and millimeter wave radar sensor.
  
  Fig 4: Removing Bolts And Millimeter Wave Radar Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a screwdriver, remove the hood lock nut cap as shown in the illustration.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 5: Removing Hood Lock Nut Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the 2 bolts, nut and lock.
6. Disconnect the hood lock control cable.
7. Disconnect the connector.
Fig 6: Disconnecting Hood Lock Control Cable
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK CONTROL CABLE COVER
1. Using a screwdriver, remove the hood lock nut cap.
  HINT:
  
  Tape the screwdriver tip before use.
2. Remove the nut and cover.
Fig 7: Removing Hood Lock Control Cable Cover
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK CONTROL LEVER SUB-ASSY
1. Remove the 2 screws and lever.
2. Disconnect the hood lock control cable from the J/B.
Fig 8: Disconnecting Hood Lock Control Cable From J/B
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HOOD LOCK CONTROL CABLE ASSY
1. Using a screwdriver, disconnect the cable clamps as shown in the illustration.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 9: Disconnecting Cable Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Pull the cable from the engine room and remove it.
Fig 10: Pulling Cable From Engine Room
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK CONTROL CABLE ASSY
1. Pass the cable to the engine room.
2. Pass the cable rear side through the grommet until the cable stopper is attached to the grommet.
3. Pass the cable front side through the upper radiator support.
  
  Fig 11: Installing Hood Lock Control Cable Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Pass the cable to the upper part of the skid control ECU bracket as shown in the illustration.
  
  Fig 12: Passing Cable To Upper Part Of Skid Control ECU Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the cable clamps as shown in the illustration.
Fig 13: Connecting Cable Clamps
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK CONTROL LEVER SUB-ASSY
1. Connect the hood lock control cable as shown in the illustration.
2. Install the lever with the 2 screws.
Fig 14: Installing Lever With Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK CONTROL CABLE COVER
1. Install the cover with the nut.
  1. Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)
2. Install new cap.
  
  Fig 15: Installing Cover With Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL HOOD LOCK ASSY
  1. Apply MP grease to the sliding areas of the lock.
    
    Fig 16: Applying MP Grease To Sliding Areas Of Lock
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Connect the hood lock control cable.
  3. Install the hood lock with the 2 bolts and nut.
    1. Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)
  4. Adjust the lock (see ADJUSTMENT ).
  5. Install new cap.
    
    Fig 17: Installing Hood Lock With Bolts And Nut
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. w/ Pre-collision safety system:
    Install the millimeter wave radar sensor with the 3 bolts.
    1. Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf)
  7. w/ Pre-collision safety system:
    Connect the connector.
  8. w/ Pre-collision safety system:
    Connect the negative (-) terminal cable to the battery.
  9. w/ Pre-collision safety system:
    Initialize both systems (see INITIALIZATION ).
  10. w/ Pre-collision safety system:
    Inspect the SRS warning lamp (see DIAGNOSIS SYSTEM ).
  11. w/ Pre-collision safety system:
    Adjust the millimeter wave radar sensor (see ADJUSTMENT ).
  Fig 18: Inspecting SRS Warning Lamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL HOOD AUXILIARY CATCH HOOK ASSY
  1. Install the hook with the bolt.
    1. Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)
  Fig 19: Installing Hood Auxiliary Catch Hook Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSTALL RADIATOR GRILLE
  1. w/ Pre-collision safety system:
    Install the radiator grille garnish to the inside radiator grille with 4 new nuts.
  2. Install the inside radiator grille to the outside radiator grille with the 8 screws.
  3. Install the radiator grille protector.
  4. Install the radiator grille with the 6 bolts.
    1. Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)
  Fig 20: Installing Radiator Grille Garnish To Inside Radiator Grille With New Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. INSTALL AUXILIARY CATCH RELEASE LEVER ASSY
  1. Install the lever with the 2 bolts.
    1. Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf)
  2. Connect the rod and lock the snap as shown in the illustration.
  Fig 21: Installing Lever With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002