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Compressor And Magnetic Clutch: Installation

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  1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 
    1. Temporarily tighten the compressor and magnetic clutch and bracket with the 4 bolts.
      Fig 1: Identifying Bracket, Compressor, Magnetic Clutch And Bolt
      G05273428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fully tighten the compressor and magnetic clutch with the 4 bolts.

      Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
    3. Connect the connector.
  2. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.
      Fig 2: Identifying Magnetic Clutch With Bolts
      G05273441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the No. 1 cooler refrigerant discharge hose to the compressor and magnetic clutch with the bolt and nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring to the No. 1 cooler refrigerant suction hose.
      Fig 3: Identifying No. 1 Cooler Refrigerant Discharge Hose And Bolt
      G05273427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the No. 1 cooler refrigerant suction hose to the compressor and magnetic clutch with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  4. INSTALL V-RIBBED BELT  (See INSTALLATION )
  5. INSTALL FAN SHROUD  (See INSTALLATION )
  6. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER  (See INSTALLATION )
  7. INSTALL HOOD LOCK ASSEMBLY  (See INSTALLATION )
  8. INSTALL HOOD LOCK CONTROL CABLE COVER  (See INSTALLATION )
    Fig 4: Identifying Cooler Refrigerant Suction Hose And Bolt
    G05273426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL NO. 2 AIR CLEANER INLET  (See INSTALLATION )
  12. INSTALL ENGINE ROOM COVER SIDE  (See INSTALLATION )
  13. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  14. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  15. INSTALL FRONT FENDER APRON SEAL RH 
  16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH 
  17. INSTALL NO. 1 ENGINE UNDER COVER 
  18. INSTALL FRONT WHEEL RH 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  19. CHARGE WITH REFRIGERANT 

    SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080) 

    Specified amount: 

    550 to 650 g (19.4 to 22.9 oz.) 

  20. WARM UP ENGINE 
  21. CHECK FOR REFRIGERANT LEAKAGE