LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2004 >> ES 330 >> Repair and Diagnosis >> External Pages >> Different car >> Section 163 (Water Pump) >> Replacement

Section 163 (Water Pump): Replacement

WARNING: This page is about a different car, the 2004 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. DRAIN COOLANT, see  REPLACEMENT  . 
  2. REMOVE FRONT WHEEL RH 
  3. REMOVE FRONT WIPER ARM HEAD CAP 
  4. REMOVE FR WIPER ARM RH, see  WINDSHIELD WIPER MOTOR ASSY  . 
  5. REMOVE FR WIPER ARM LH, see  WINDSHIELD WIPER MOTOR ASSY  . 
  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY, see  WINDSHIELD WIPER MOTOR ASSY  . 
  7. REMOVE WIPER LINK ASSEMBLY, see  WINDSHIELD WIPER MOTOR ASSY  . 
  8. REMOVE COWL TOP TO COWL BRACE INNER NO. 1, see  REPLACEMENT  . 
  9. REMOVE COWL TOP PANEL SUB-ASSEMBLY OUTER FRONT, see  REPLACEMENT  . 
  10. REMOVE FRONT FENDER APRON SEAL RH 
  11. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1, see  REPLACEMENT  . 
  12. REMOVE VANE PUMP V BELT, see  REPLACEMENT  . 
  13. REMOVE ENGINE MOVING CONTROL ROD, see  REPLACEMENT  . 
  14. REMOVE ENGINE MOUNTING STAY NO. 2 RH, see  REPLACEMENT  . 
  15. REMOVE GENERATOR BRACKET NO. 2, see  REPLACEMENT  . 
  16. REMOVE CRANKSHAFT PULLEY, see  REPLACEMENT  . 

    SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05031)

  17. REMOVE TIMING BELT NO. 1 COVER 
  18. REMOVE TIMING BELT NO. 2 COVER, see  REPLACEMENT  . 
  19. REMOVE ENGINE MOUNTING BRACKET RH, see  REPLACEMENT  . 
  20. REMOVE TIMING BELT GUIDE NO. 2 
  21. REMOVE TIMING BELT, see  REPLACEMENT  . 
  22. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO. 2 
  23. REMOVE CAMSHAFT TIMING PULLEY, see  REPLACEMENT  . 

    SST 09960-10010 (09962-01000, 09963-01000), 09249-63010

  24. REMOVE TIMING BELT NO. 3 COVER, see  REPLACEMENT  . 
  25. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO. 1 
    1. Using a 10 mm socket hexagon wrench, remove the pivot bolt, the timing belt idler No.1 and the plate washer.
  26. REMOVE WATER PUMP ASSEMBLY 
    1. Remove the 3 bolts, the 3 nuts and the water pump.
    Fig 1: Removing Water Pump Assembly
    G03062558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL WATER PUMP ASSEMBLY 
    1. Install a new gasket and the water pump with the 3 bolts and the 3 nuts.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

  28. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO. 1 
    1. Using a 10 mm socket hexagon wrench, install the plate washer and the timing belt idler No.1 with the pivot bolt.

      Torque: 34 N.m (347 kgf.cm, 25 ft.lbf) 

  29. INSTALL TIMING BELT NO. 3 COVER, see  REPLACEMENT  . 
  30. INSTALL CAMSHAFT TIMING PULLEY, see  REPLACEMENT  . 

    SST 09960-10010 (09962-01000, 09963-01000), 09249-63010

  31. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO. 2, see  REPLACEMENT  . 
  32. INSPECT TIMING BELT, see  REPLACEMENT  . 
  33. INSTALL TIMING BELT, see  REPLACEMENT  . 

    SST 09960-10010 (09962-01000, 09963-01000)

  34. INSTALL CHAIN TENSIONER ASSEMBLY NO. 1, see  REPLACEMENT  . 
  35. INSTALL TIMING BELT GUIDE NO. 2, see  REPLACEMENT  . 
  36. INSTALL ENGINE MOUNTING BRACKET RH, see  REPLACEMENT  . 
  37. INSTALL TIMING BELT NO. 2 COVER, see  REPLACEMENT  . 
  38. INSTALL TIMING BELT NO. 1 COVER, see  REPLACEMENT  . 
  39. INSTALL CRANKSHAFT PULLEY, see  REPLACEMENT  . 

    SST 09213-54015 (91651-60855), 09330-00021

  40. INSTALL GENERATOR BRACKET NO. 2, see  REPLACEMENT  . 
  41. INSTALL ENGINE MOUNTING STAY NO. 2 RH, see  REPLACEMENT  . 
  42. INSTALL ENGINE MOVING CONTROL ROD, see  REPLACEMENT  . 
  43. INSTALL VANE PUMP V BELT, see  REPLACEMENT  . 
  44. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1, see  REPLACEMENT  . 
  45. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE) (See  INSPECTION  ) 
  46. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER FRONT, see  REPLACEMENT  . 
  47. INSTALL COWL TOP TO COWL BRACE INNER NO. 1, see  REPLACEMENT  . 
  48. INSTALL WIPER LINK ASSEMBLY, see  WINDSHIELD WIPER MOTOR ASSY  . 
  49. INSTALL FR WIPER ARM LH, see  WINDSHIELD WIPER MOTOR ASSY  . 
  50. INSTALL FR WIPER ARM RH, see  WINDSHIELD WIPER MOTOR ASSY  . 
  51. INSTALL FRONT WHEEL RH, see  REPLACEMENT  . 
  52. ADD COOLANT, see  REPLACEMENT  . 
  53. CHECK FOR ENGINE COOLANT LEAKS, see  REPLACEMENT  . 
scientia non olet · About LEMON Manuals