Transfer Case Front Output Shaft Bearing (G2339354): Installation

The following step(s) applies to: 

All vehicles

1. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Position the special tool as shown, to support the transfer case during the next step.

   Install the Special Tool(s): JLR-308-926 

2. CAUTION:

   • The chamfer on the bearing inner track must face the seal.
   • The transfer case must be supported by the special tool on a flat surface during this step.

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   Use the special tool to install the bearing.

   Special Tool(s): 308-620 

   Renew Part: Transfer case front output flange, seal and bearing kit Quantity: 1  .

3. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   • Use the special tool to install the new seal.

     Special Tool(s): 308-636 

4. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Use the special tool to install the drive flange.

   Special Tool(s): 205-818 

5. NOTE: Check that the circlip is fully engaged.

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   Install the new circlip.

   Renew Part: Transfer case front output flange, seal and bearing kit Quantity: 1  .

6. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Apply a 2 mm bead of sealant to one surface of the transfer case mating face, as shown.

   Refer to: SPECIFICATIONS .

7. CAUTION:

   • Make sure that the input shaft spacer is located correctly.
   • The input shaft and fluid pump assembly must be supported and held in place by hand, until it is located securely into the clutch assembly.

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   Install the front half of the transfer case.

8. CAUTION: Care must be taken when turning the transfer case over. The transfer case halves must not be allowed to separate.

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   With assistance, release the transfer case and secure with its transmission mating face down on a flat surface.

9. CAUTION: Only tighten the bolts finger-tight at this stage.

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   Install the 19 transfer box case bolts.

10. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 2 bolts to the specified torque.

    Torque  : 10Nm 

11. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Fully tighten the 19 bolts.

    Torque  : 35Nm 

12. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Install the Transmission Control Module (TCM).
    • Install and tighten the 2 bolts.

      Torque  : 35Nm 

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    • Install the sensor.
    • Install and tighten the 2 bolts.

      Torque  : 5Nm 

14. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Install the Noise, Vibration and Harshness (NVH) damper.
    • Install and tighten the bolt.

      Torque  : 75Nm 

15. NOTE: This step is only required if previously removed.

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    • Install the heatshield.
    • Install and tighten the 3 bolts.

      Torque  : 8Nm 

16. NOTE: This step is only required if previously removed.

    Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    • Install the heatshield.
    • Install and tighten the 2 bolts.

      Torque  : 8Nm 

17. With assistance, release the transfer case from the flat surface.
18. Install the transfer case.

    Refer to: TRANSFER CASE - TDV6 3.0L DIESEL/TDV6 3.0L DIESEL - GEN 1.5/TDV6 3.0L DIESEL - GEN 2 .

    Refer to: TRANSFER CASE - TDV8 4.4L DIESEL 

    Refer to: TRANSFER CASE - V8 S/C 5.0L PETROL .

    Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL - PHEV .

    Refer to: TRANSFER CASE - INGENIUM I4 2.0L PETROL .

    Refer to: TRANSFER CASE - INGENIUM I6 3.0L PETROL .

The following step(s) applies to: 

Plug in hybrid electric vehicles only

1. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Power Up the High Voltage (HV) system. Only technicians qualified to EVAP level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

   Refer to: HYBRID ELECTRIC VEHICLE POWER DOWN/UP .

The following step(s) applies to: 

All vehicles

1. • Connect the Jaguar Land Rover approved diagnostic equipment.

     General Equipment: Jaguar Land Rover approved diagnostic equipment 

   • Start the diagnostic service function "transfer case-transfer case control module replacement".
   • Start the service function "transfer case-absolute position sensor replacement".
   • Clear any Diagnostic Trouble Codes (DTCs) after calibration and check for correct operation.