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Section 18 (6.1L Engine (Service Information)): Removal: Engine

WARNING: This page is about a different variant/trim than selected.
Fig 1: Strut Tower Support
GC0047268Courtesy of CHRYSLER LLC
  1. Remove the strut tower support (1).
    Fig 2: 6.1L Engine Covers
    GC0047273Courtesy of CHRYSLER LLC
  2. Remove the engine covers (1).
    Fig 3: Identifying Accessory Drive Belt
    GC0047272Courtesy of CHRYSLER LLC
  3. Perform the Fuel System Pressure Release procedure. Refer to STANDARD PROCEDURE .
  4. Disconnect the battery negative cable.
  5. Remove the air cleaner resonator and duct work as an assembly.
  6. Drain the cooling system. Refer to STANDARD PROCEDURE .
  7. Remove the accessory drive belt. Refer to REMOVAL .
  8. Remove radiator fan shroud. Refer to REMOVAL .
    Fig 4: Removing/Installing A/C Compressor
    GC0047264Courtesy of CHRYSLER LLC
  9. Remove the A/C compressor while leaving the lines attached. Secure compressor out of the way.
    Fig 5: Removing/Installing Generator
    GC0047265Courtesy of CHRYSLER LLC
  10. Remove generator assembly. Refer to REMOVAL .
  11. Remove the intake manifold and IAFM as an assembly. Refer to REMOVAL .
  12. Remove the ground wires from the rear of each cylinder head.
    Fig 6: Heater Hose Supply
    GC0047263Courtesy of CHRYSLER LLC
    1 - Heater Hose
    2 - Clamp
    3 - Tube
    Fig 7: Heater Hose Return
    GC0047262Courtesy of CHRYSLER LLC
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  13. Disconnect the heater hoses (1).
    Fig 8: Engine Mount Bolt
    GC0047270Courtesy of CHRYSLER LLC
    NOTE: It is not necessary to disconnect P/S hoses from pump, for P/S pump removal.
  14. Remove the power steering pump and set aside.
  15. Disconnect the fuel supply line. Refer to STANDARD PROCEDURE .
  16. Raise and support the vehicle on a hoist and drain the engine oil.
  17. Remove engine front mount to frame bolts (3) and nuts.
  18. Disconnect the transmission oil cooler lines from their retainers at the oil pan bolts.
    Fig 9: Removing/Installing Starter
    GC0047274Courtesy of CHRYSLER LLC
  19. Disconnect exhaust pipe at manifolds.
  20. Disconnect the starter wires. Remove starter motor (1). Refer to REMOVAL .
    Fig 10: Removing/Installing Torque Converter Bolts
    GC0047259Courtesy of CHRYSLER LLC
    1 - Bolts
  21. Remove the structural dust cover. Refer to REMOVAL .
  22. Remove drive plate to converter bolts.
    Fig 11: Removing/Installing Oil Pan To Transmission Bolts
    GC0047267Courtesy of CHRYSLER LLC
    1 - BOLTS
  23. Remove the oil pan to transmission bolts (1).
    Fig 12: Remove Transmission to Engine Bolts
    GC0047260Courtesy of CHRYSLER LLC
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
  24. Remove transmission bell housing to engine block bolts (2).
  25. Lower the vehicle.
    Fig 13: Engine Lift Fixture And Adapter
    GC0047261Courtesy of CHRYSLER LLC
    1 - Bolts
    2 - Engine Lift Fixture
    3 - Adapter Bolt
    4 - Adapter
    5 - Adapter Nut
  26. Install the Engine Lift Fixture 8984 (2), and Adapter 8984-UPD (4).
  27. Separate engine from transmission, remove engine from vehicle, and install engine assembly on a repair stand.