Fluid Drain/Refill

Fig 1: Remove/Install Damper Bolts

Courtesy of CHRYSLER LLC

1 - BOLTS

2 - DAMPER

3 - REAR HOUSING

Raise vehicle.
Remove the bolts (1) holding the damper (2) to the rear case (3). See Figure.

Fig 2: Remove/Install Damper
Courtesy of CHRYSLER LLC

1 - DAMPER

2 - REAR HOUSING
Remove the damper (1) from the rear case (2). See Figure.

Fig 3: Fill/Drain Plug And I.D. Tag Locations
Courtesy of CHRYSLER LLC

1 - I.D. TAG

2 - FILL PLUG

3 - DRAIN PLUG

NOTE: The fill (2) and drain (3) plugs are both in the rear case. See Fig 3.
Position drain pan under transfer case.
Remove drain and fill plugs and drain lubricant completely.
Install drain plug. Tighten plug to 20-34 N.m (15-25 ft. lbs.).
Remove drain pan.
Fill transfer case to bottom edge of fill plug opening with the required fluid. Refer to DESCRIPTION .
Install and tighten fill plug to 20-34 N.m (15-25 ft. lbs.).

Fig 4: Remove/Install Damper
Courtesy of CHRYSLER LLC

1 - DAMPER

2 - REAR HOUSING
Install the transfer case damper (1) onto the rear case (2). See Figure.

Fig 5: Remove/Install Damper Bolts
Courtesy of CHRYSLER LLC

1 - BOLTS

2 - DAMPER

3 - REAR HOUSING
Install the bolts (1) to hold the damper (2) to the rear case (3). Tighten the bolts to 27 N.m (20 ft. lbs.). See Figure.
Lower vehicle.