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Air Cleaner Assembly: Installation

NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  1. Install lower air filter housing/washer solvent tank assembly onto the mounting studs. See Figure .
  2. Connect all washer pump hoses to washer pumps.
  3. Connect all washer pump electrical connectors.
  4. Install 2 air cleaner housing/washer solvent tank assembly retaining nuts to mounting studs. Tighten the nuts to specification. See TORQUE SPECIFICATIONS  .
  5. Install the air cleaner element and air duct to lower air cleaner housing/washer solvent tank assembly.
  6. Install air cleaner cover/resonator assembly (1). Tighten 3 air cleaner cover/resonator retaining screws (2). See Figure .
  7. Install radiator support cover.


NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  1. Install MAF/IAT sensor to air cleaner assembly. See MASS AIR FLOW SENSOR/INTAKE AIR TEMPERATURE SENSOR (ASCENDER 5.3L)  under SENSORS & SWITCHES.
  2. Install air cleaner assembly. Tighten nuts to specification. See TORQUE SPECIFICATIONS  .
  3. Connect the washer pump hoses (3) to the washer pumps. See Figure .
  4. Install the 2 air cleaner housing/washer solvent tank assembly retaining nuts (1) to the mounting studs. Tighten the nuts to specification. See TORQUE SPECIFICATIONS  .
  5. Connect windshield washer pump (1) and low fluid level (4) electrical connectors. If equipped, connect headlamp washer pump (2) and lift gate washer pump (6) electrical connectors. See Figure .
  6. Install the washer solvent level sensor wire harness to the wire harness retaining clips (3, 5).
  7. If equipped, connect headlamp washer hose to headlamp washer pump. See Figure .
  8. Install front end diagonal brace and bolts. See Figure . Tighten bolts to specification See TORQUE SPECIFICATIONS  .
  9. Connect MAF/IAT sensor electrical connector. See Figure .
  10. Install air cleaner housing duct. See Figure .
  11. Tighten clamps at MAF/IAT sensor and at throttle body. Tighten clamps to specification. See TORQUE SPECIFICATIONS  .
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