Automatic Transaxle (Removal And Installation)
ABBREVIATED PROCEDURES
| Work | H/W | Tightening torque N.m (kgf.m/lb-ft) | SST/Equipment | Chemical | etc | |
|---|---|---|---|---|---|---|
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| 1 | Shut off the high voltage circuit | - | - | - | - | Refer to ("Removal ") |
| 2 | Remove the engine room under cover (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ") |
- | - | - | - | - |
| 3 | Drain the engine coolant | - | - | - | - | Refer to ("Removal ") |
| 4 | Drain the coolant of hybrid motor cooling system | - | - | - | - | Refer to ("Removal ") |
| 5 | Remove the hybrid power control unit (HPCU) assembly (Refer to Hybrid Control System - "HPCU (HYBRID POWER CONTROL UNIT) ") |
- | - | - | - | - |
| 6 | Remove the wiring bracket after removing the bolt | Bolt | - | - | - | - |
| 7 | Disconnect the main connector | - | - | - | - | - |
| 8 | Disconnect the electronic shift actuator connector | - | - | - | - | - |
| 9 | Separate the wiring clip | - | - | - | - | - |
| 10 | Disconnect the position sensor connector | - | - | - | - | - |
| 11 | Separate the ground line after removing the bolt | Bolt | 19.6 - 26.5 (2.0 - 2.7/14.5 - 19.5) | - | - | - |
| 12 | Separate the air breather hose | - | - | - | - | - |
| 13 | Separate the ATF cooling hose | - | - | - | - | - |
| 14 | Separate the high voltage cable wiring from wiring holder | - | - | - | - | Refer to ("Removal ") |
| 15 | Separate the hybrid motor high voltage cable | - | - | - | - | Refer to ("Removal ") |
| 16 | Remove the automatic transaxle upper bolt | Bolt | 42.2 - 54.0 (4.3 - 5.5/31.1 - 39.8) | - | - | - |
| 17 | Remove the engine cover | - | - | - | - | Refer to ("Removal ") |
| 18 | Remove the intake air bracket bolts | Bolt | - | - | - | - |
| 19 | Assemble the engine support fixture | - | - | 09200-L1100 | - | Refer to ("Removal ") |
| 09200-3N000 | ||||||
| 09200-C3610 | ||||||
| 20 | Using the engine support fixture hold the engine and transaxle assembly safely | - | - | - | - | Refer to ("Removal ") |
| 21 | Remove the front wheel guard [LH] (Refer to Body (Interior/Exterior/Electrical) - "WHEEL GUARD ") |
- | - | - | - | - |
| 22 | Remove the automatic transaxle support bolts | Bolt | 107.9 - 127.5 (11.0 - 13.0/79.6 - 94.0) | - | - | - |
| 23 | Remove the automatic transaxle bracket after removing the bolts | Bolt | 58.9 - 78.5 (6.0 - 8.0/43.4 - 57.9) | - | - | - |
| 24 | Remove the front sub frame (Refer to Suspension System - "FRONT SUB FRAME ") |
- | - | - | - | - |
| 25 | Remove the front drive shaft assembly (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ") |
- | - | - | - | - |
| 26 | Remove the transfer assembly [In case by AWD apply] (Refer to 4 Wheel Drive (4WD) System - "FRONT WHEEL TRANSFER ASSEMBLY ") |
- | - | - | - | - |
| 27 | Separate the heating auxiliary electric water pump after removing the bolts | Bolt | 19.6 - 26.5 (2.0 - 2.7/14.5 - 19.5) | - | - | - |
| 28 | Remove the automatic transaxle upper bolt | Bolt | 42.2 - 53.9 (4.3 - 5.5/31.1 - 39.8) | - | - | - |
| 29 | Remove the roll rod support bracket after removing the bolts | Bolt | 49.0 - 68.6 (5.0 - 7.0/36.2 - 50.6) | - | - | - |
| 30 | Separate the ATF cooling hose | - | - | - | - | - |
| 31 | Disconnect the electronic oil pump high voltage connector | - | - | - | - | Refer to ("Removal ") |
| 32 | Disconnect the clutch pressure sensor connector | - | - | - | - | - |
| 33 | Disconnect the electric oil pump connector | - | - | - | - | - |
| 34 | Separate the wiring clip | - | - | - | - | - |
| 35 | Disconnect the resolver sensor connector | - | - | - | - | - |
| 36 | Separate the wiring clips | - | - | - | - | - |
| 37 | Remove the dust cover after removing the bolt | Bolt | 42.2 - 53.9 (4.3 - 5.5/31.1 - 39.8) | - | - | - |
| 38 | Support the automatic transaxle and hybrid motor securely using a jack | - | - | - | - | - |
| 39 | Remove the automatic transaxle lower bolts | Bolt | 42.2 - 53.9 (4.3 - 5.5/31.1 - 39.8) | - | - | - |
| 40 | Remove the automatic transaxle by lowering the jack slowly after separating the automatic transaxle from the engine | - | - | - | - | Refer to ("Removal ") |
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| Install in the reverse order of removal | Refer to ("Removal ") | |||||
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[In case of the reinstallation]
[In case of the replacing with a new automatic transaxle]
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