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Automatic Transaxle: Removal

WARNING: Be sure to read and follow the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
(Refer to General Information - "PRECAUTIONS FOR WORKING ON HIGH VOLTAGE SYSTEM ")
  1. Shut off the high voltage circuit.

    (Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUT-OFF PROCEDURES ")

  2. Remove the engine room under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  3. Drain the engine coolant.

    (Refer to Engine Mechanical System - "COOLANT ")

  4. Drain the coolant of hybrid motor cooling system.

    (Refer to Hybrid Motor System - "COOLANT ")

  5. Remove the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - "HPCU (HYBRID POWER CONTROL UNIT) ")

  6. Remove the wiring bracket (A) after removing the bolt.
  7. Disconnect the main connector (A).
  8. Disconnect the electronic shift actuator connector (A).
  9. Separate the wiring clip (A).
  10. Disconnect the position sensor connector (A).
  11. Separate the ground line (A) after removing the bolt.

    Tightening torque  :

    19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb-ft)

  12. Separate the air breather hose (A).
  13. Separate the ATF cooling hose (A).
  14. Separate the high voltage cable wiring (A) from wiring holder.
    NOTE:
    • Open the direction of the arrow by putting a angle hook driver into the wiring holder hole.
  15. Separate the hybrid motor high voltage cable (A).

    Information 

    • How to disconnect the connector
      1. Pull the lever (A) in the direction of the arrow.
      2. Pull the lever (C) while pressing the hook (B).
  16. Remove the automatic transaxle upper bolt (A).

    Tightening torque  :

    42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

  17. Remove the engine cover (A).
  18. Remove the intake air bracket bolts (A).
  19. Assemble the engine support fixture. (09200-3N000, 09200-L1100, 09200-C3610)

    (Refer to Automatic Transaxle System - "SPECIAL SERVICE TOOLS ")

  20. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    G17091315Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the front wheel guard. [LH] 

    (Refer to Body (Interior/Exterior/Electrical) - "WHEEL GUARD ")

  22. Remove the automatic transaxle support bolts (A).

    Tightening torque  :

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

  23. Remove the automatic transaxle bracket (A) after removing the bolts.

    Tightening torque  :

    58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)

  24. Remove the front sub frame.

    (Refer to Suspension System - "FRONT SUB FRAME ")

  25. Remove the front drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  26. Remove the transfer assembly. [In case by AWD apply] 

    (Refer to 4 Wheel Drive (4WD) System - "FRONT WHEEL TRANSFER ASSEMBLY ")

  27. Separate the heating auxiliary electric water pump (A) after removing the bolts.

    Tightening torque  :

    19.6 - 26.5 N.m (2.0 - 2.7 kgf.m, 14.5 - 19.5 lb-ft)

  28. Remove the automatic transaxle upper bolt (A).

    Tightening torque  :

    42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

  29. Remove the roll rod support bracket (A) after removing the bolts.

    Tightening torque  :

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

  30. Separate the ATF cooling hose (A).
  31. Disconnect the electric oil pump high voltage connector (A).

    Information 

    • Disconnect method of the connector
      1. Pull the lock lever (A).
      2. Press the hook (B), and then pulling the cable connector.
        G17091316Courtesy of HYUNDAI MOTOR AMERICA
      3. Using the screw driver, raise the hook (C), and then pull the cable connector.
  32. Disconnect the clutch pressure sensor connector (A).
    G17091317Courtesy of HYUNDAI MOTOR AMERICA
  33. Disconnect the electronic oil pump connector (A).
    G17091318Courtesy of HYUNDAI MOTOR AMERICA
  34. Separate the wiring clip (A).
    G17091319Courtesy of HYUNDAI MOTOR AMERICA
  35. Disconnect the resolver sensor connector (A).
  36. Separate the wiring clips (A).
  37. Remove the dust cover (A) after removing the bolt.

    Tightening torque  :

    42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

    G17091320Courtesy of HYUNDAI MOTOR AMERICA
  38. Support the automatic transaxle and hybrid motor securely using a jack.
  39. Remove the automatic transaxle lower bolts (A), (B).

    Tightening torque  :

    42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

    [Engine → Hybrid Motor] 

  40. Remove the automatic transaxle by lowering the jack slowly after separating the automatic transaxle from the engine.
    NOTE:
    • Be careful not to damage the nearby system or part when removing the automatic transaxle assembly.
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