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CKP Pulse Plate Replacement

  1. Remove the front wheels.
  2. Remove the splash shield (see step 24 on ENGINE REMOVAL ).
  3. Remove the drive belt (see DRIVE BELT REPLACEMENT ).
  4. Remove the alternator bracket mounting bolts and loosen the alternator mounting bolt (see step 4 on CAM CHAIN REMOVAL ).
  5. With A/C: Remove the idler pulley (see step 5 on CAM CHAIN REMOVAL ).
  6. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the pointer (see step 8 onCAM CHAIN REMOVAL  ).
  7. Remove the water pump pulley (see step 3 on WATER PUMP REPLACEMENT ).
  8. Remove the cylinder head cover (see CYLINDER HEAD COVER REMOVAL ).
  9. Remove the crankshaft pulley (see CRANKSHAFT PULLEY REMOVAL AND INSTALLATION ).
  10. Remove the oil pan (see OIL PAN REMOVAL ).
  11. Disconnect the crankshaft position (CKP) sensor connector, then remove the harness clamps (see step 12 on CAM CHAIN REMOVAL ) .
  12. Support the engine with a jack and wood block under the engine block.
    NOTE: Do not hit the oil strainer when placing the jack on the edge of the engine block.
  13. Remove the ground cable, then remove the side engine mount/bracket assembly (see step 14 on CAM CHAIN REMOVAL ).
  14. Remove the chain case (see step 15 on CAM CHAIN REMOVAL ).
  15. Remove the CKP pulse plate (A).
    Fig 1: Identifying CKP Pulse Plate
    G05454198Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Install the CKP pulse plate.
  17. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal (see CHAIN CASE OIL SEAL INSTALLATION ).
  18. Remove all of the old liquid gasket from the chain case mating surfaces, bolt, and bolt holes.
  19. Clean and dry the chain case mating surfaces.
  20. Apply liquid gasket, P/N 08717-0004,08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket (see step 14 on CAM CHAIN INSTALLATION ).
    NOTE:
    • Apply a 1.5 mm wide bead of liquid gasket along the broken lines.
    • Apply a 3.0 mm wide bead of liquid gasket to the engine block upper surface contact areas on the chain case.
    • If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
    • If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
  21. Install the chain case (see step 15 on CAM CHAIN INSTALLATION ).
    NOTE:
    • Wait at least 30 minutes to allow liquid gasket to cure before filling the engine with oil.
    • Do not run the engine for at least 3 hours after installing the chain case.
  22. Install the side engine mount/bracket assembly, then install the ground cable (see step 17 on CAM CHAIN INSTALLATION ).
  23. Remove the jack and the wood block.
  24. Connect the CKP sensor connector, then install the harness clamps (see step 16 on CAM CHAIN INSTALLATION ).
  25. Install the oil pan (see OIL PAN INSTALLATION ).
  26. Install the crankshaft pulley (see CRANKSHAFT PULLEY REMOVAL AND INSTALLATION ).
  27. Install the cylinder head cover (see CYLINDER HEAD COVER INSTALLATION ).
  28. Install the water pump pulley (see step 3 on WATER PUMP INSPECTION ).
  29. With A/C: Install the idler pulley (see step 23 on CAM CHAIN INSTALLATION  ).
  30. Install the alternator bracket mounting bolts (see step 24 on CAM CHAIN INSTALLATION  ).
  31. Install the drive belt and adjust it (see DRIVE BELT INSPECTION AND ADJUSTMENT ).
  32. Install the splash shield (see step 34 on ENGINE INSTALLATION ).
  33. Install the front wheels.
  34. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see CRANK (CKP) PATTERN CLEAR/CRANK (CKP) PATTERN LEARN ).
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