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Engine Assembly: Removal

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE HOOD SUB-ASSEMBLY 
  2. DISCHARGE FUEL SYSTEM PRESSURE (See  FUEL SYSTEM  ) 
  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for Pre Runner and 4WD Type) 
    1. Remove the 4 bolts, then remove the engine under cover No.1.
  4. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (for Pre Runner and 4WD Type, Regular Cab) 
    1. Remove the 4 bolts, then remove engine cover No.2.
  5. DRAIN ENGINE COOLANT (See  COOLANT  ) 
  6. REMOVE BATTERY 
  7. REMOVE BATTERY TRAY 
  8. REMOVE RADIATOR SUPPORT TO FRAME SEAL LH (See  REMOVAL  ) 
  9. REMOVE FAN SHROUD (See  REMOVAL  ) 
  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See  VENTILATION VALVE  ) 
  11. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 
  12. REMOVE AIR CLEANER CASE 
    1. Remove the 3 bolts, then remove the air cleaner case.
  13. SEPARATE VANE PUMP (See  REMOVAL   ) 
  14. REMOVE NO. 2 RADIATOR HOSE 
  15. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (See  REMOVAL   ) 
  16. REMOVE RADIATOR HOSE INLET 
  17. SEPARATE WATER HOSE SUB-ASSEMBLY 
    1. Separate the water hoses.
    Fig 1: Separating Water Hoses
    G04408776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT FUEL HOSE (See  REMOVAL  ) 
  19. DISCONNECT NO. 2 FUEL HOSE (See  REMOVAL  ) 
  20. SEPARATE FUEL VAPOR FEED HOSE ASSEMBLY 
    1. Disconnect the fuel vapor feed hose.
      Fig 2: Disconnecting Fuel Vapor Feed Hose
      G04408777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT NO. 1 AIR INJECTION HOSE 
    1. Disconnect the No.1 air injection hose.
      2. Fig 3: Disconnecting No. 1 Air Injection Hose
      G04408778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT ENGINE WIRE 
    1. Disconnect the connector from the ECM, then pull the engine wire harness to the compartment side.
      NOTE: Do not forcibly pull the wire harness to the engine compartment side.
    2. Disconnect all wire harnesses and connectors in the engine room.
  23. REMOVE EXHAUST PIPE ASSEMBLY TAIL (See  REMOVAL  ) 
  24. REMOVE EXHAUST PIPE ASSEMBLY FRONT (See  REMOVAL  ) 
  25. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY 
    TRANSMISSION REFERENCE TABLE

    Transmission Reference
    R155 REMOVAL
    R155F REMOVAL
  26. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY (See  REMOVAL  ) 
  27. REMOVE ENGINE ASSEMBLY 
    1. Install the engine hanger with the bolt.

      Torque: 42 N*m (420 kgf*cm, 30 ft.*lbf) 

      Part No 

      ENGINE HANGER REFERENCE TABLE

      Part Name Part No.
      Engine hanger 12281--75040
      Bolt 91552-A1020
      NOTE: Be sure to use the bolts when installing the engine hanger.
      Fig 4: Installing Engine Hanger With Bolt
      G04408779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the engine sling device and chain block to the engine hangers.
    3. Remove the 4 bolts and 4 nuts.
    4. Lift the engine out of the vehicle slowly and carefully by operating the engine sling device and chain block.
      NOTE: Make sure that no wires, hoses or cables are connected to the engine.
      5. Fig 5: Removing Bolts & Nuts
      G04408780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transmission) 
    TRANSMISSION REFERENCE TABLE

    Transmission Reference
    R155 CLUTCH UNIT (FOR R155)
    R155F CLUTCH UNIT (FOR R155F)
  29. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transmission) 
    TRANSMISSION REFERENCE TABLE

    Transmission Reference
    R155 CLUTCH UNIT (FOR R155)
    R155F CLUTCH UNIT (FOR R155F)
  30. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transmission) (See  REMOVAL   ) 
  31. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission) (See  REMOVAL   ) 
  32. REMOVE REAR END PLATE (See  REMOVAL   ) 
  33. REMOVE INTAKE AIR CONNECTOR (See  REMOVAL  ) 
  34. REMOVE FUEL HOSE (See  REMOVAL  ) 
  35. REMOVE NO. 2 FUEL HOSE (See  REMOVAL  ) 
  36. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY (See  REMOVAL  ) 
  37. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET (See  REMOVAL  ) 
  38. REMOVE IDLE PULLEY ASSEMBLY WITH BRACKET (w/ Air Conditioning System) (See  CRANKSHAFT POSITION SENSOR  ) 
  39. REMOVE ENGINE WIRE 
  40. REMOVE OIL LEVEL GAUGE SUB-ASSEMBLY 
  41. REMOVE OIL LEVEL GAUGE GUIDE 
    1. Remove the bolts, then remove the oil level gauge guide.
      Fig 6: Removing Bolts & Oil Level Gauge Guide
      G04408781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET 
    1. Remove the 4 bolts, then remove the engine mounting bracket front No. 1 LH with engine mounting insulator front.
      2. Fig 7: Removing Bolts And Engine Mounting Bracket Front No. 1 LH
      G04408782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE THERMOSTAT (See  THERMOSTAT  ) 
  44. REMOVE FUEL INJECTOR ASSEMBLY (See  REMOVAL  ) 
  45. REMOVE KNOCK SENSOR (See  REMOVAL  ) 
  46. REMOVE ENGINE COOLANT TEMPERATURE SENSOR 
    1. Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor.
      Fig 8: Removing Engine Coolant Temperature Sensor Using Deep Socket Wrench
      G04408783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE NO. 1 WATER BYPASS PIPE 
    1. Remove the 2 nuts, then remove the water bypass pipe No. 1.
      Fig 9: Removing Nuts & Water By-Pass Pipe No. 1
      G04408784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE VENTILATION PIPE 
    1. Remove the bolts, then remove the ventilation pipe.
      2. Fig 10: Removing Ventilation Pipe
      G04408785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE IGNITION COIL ASSEMBLY (See  REMOVAL   ) 
  50. REMOVE SPARK PLUG 
  51. REMOVE GENERATOR ASSEMBLY (See  REMOVAL  ) 
  52. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY (See  REMOVAL   ) 
  53. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (See  WATER PUMP  ) 
  54. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (See  VENTILATION VALVE  ) 
  55. REMOVE AIR SWITCHING VALVE ASSEMBLY (See  VENTILATION VALVE  ) 
  56. REMOVE EXHAUST MANIFOLD (See  REMOVAL   ) 
  57. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH 
    1. Remove the 4 bolts, then remove the engine mounting bracket front No. 1 together with the engine mounting insulator front.
      2. Fig 11: Removing Engine Mounting Bracket Front No. 1
      G04408786Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY (See  LUBRICATION SYSTEM  ) 
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