Front Door Outer Handle Replacement
NOTE:
Put on gloves to protect your hands.
- Raise the glass fully.
- Remove these items:
- Mirror mount cover, power mirror (see step 2 on POWER MIRROR REPLACEMENT ), manual mirror (see step 2 on MANUAL MIRROR REPLACEMENT - SEDAN )
- Door panel
- Coupe (see Door Panel Removal/Installation - Coupe )
- Sedan (see Front Door Panel Removal/Installation - Sedan )
- Plastic cover, as necessary
- Coupe (see Component Location Index - Coupe )
- Sedan (see Component Location Index - Sedan Front Door )
- Remove the bolt, then remove the center lower channel (A) with center lower glass run channel (B) by pulling it downward.
- Disconnect the cylinder rod (A). Release the retainer clip (B), then remove the lock cylinder (C).
- Remove the screw, then separate the lock cylinder (A) and cylinder switch (B).
- Disconnect the cylinder switch connector (A), and detach the harness clips (B).
- Remove the hole seal (A), and remove the bolts securing the outer handle protector (B) and outer handle (C).
- Remove the outer handle protector (A) from the outer handle (B) by releasing the hook (C).
- Detach the harness clip (D) from the outer handle protector, then remove the outer handle protector and cylinder switch (E) from the door.
- Pull out the outer handle (A). Pry the outer handle rod (B) out of its joint (C) using diagonal cutters (D).NOTE:
- To ease reassembly, note the distance (E) of the outer handle rod on the joint before disconnecting it.
- Take care not to bend the outer handle rod.
- Use a shop towel (F) to protect the opening in the door.
- Replace the bushing (G) on the outer handle.
- Install the handle in the reverse order of removal, and note these items:
- Make sure the cylinder switch harness is routed properly.
- Make sure the connector is plugged in properly, and each rod is connected securely.
- Make sure the door locks and opens properly.
- When installing the lock cylinder, leave the outer door handle bolts loose so the inner protector does not interfere with the lock cylinder.
- Install the lock cylinder retaining clip on the handle, then install the lock cylinder. Be sure the clip is fully seated in the slot on the lock cylinder.