Installation Procedure
- NOTE:
Left side shown, right side similar.
With the aid of an assistant, install the following components on the left and right sides as an assembly (1).
- Front Brake Rotor
- Front Lower Control Arm
- Steering Knuckle
- Support the front lower control arms with suitable straps or chains to stop over articulation of the front lower control arm ball joints.
- NOTE:
Left side shown, right side similar.
Front Lower Control Arm Rear Bolt- Left Side and Right Side (3) - Install [2x]
- Front Lower Control Arm Front Bolt- Left Side and Right Side (2) - Install [2x]
- Front Lower Control Arm Rear Nut- Left Side and Right Side - (4) Install and tighten [2x] - Fastener Specifications
- Front Lower Control Arm Front Nut- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
Underbody Camera Bracket (2) - Install
- Underbody Camera Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Wiring Harness Bracket (4) - Install
- Wiring Harness Bracket Bolt (3) - Install and tighten [2x] - Fastener Specifications
- Front Stabilizer Shaft (2) - Install
- Front Stabilizer Shaft Bolt (1) - Install and tighten [4x] - Fastener Specifications
Electric Belt Drive Rack and Pinion Steering Gear (3) - Install
- Steering Gear Bolt- Upper (1) - Install and tighten [2x] - Fastener Specifications
- Steering Gear Bolt - Lower (2) - Install [2x]
- Steering Gear Nut (4) - Install and tighten [2x] - Fastener Specifications
Steering Linkage Outer Tie Rod Nut (1) - Install and tighten [2x] - Fastener Specifications
Instal the hose retainers as necessary.
- Connect the electrical connectors and install the wiring harness retainers as necessary.
- Install the front electric drive transmission module assembly to the front cradle (1).
- NOTE:
Some components not shown for graphic clarity.
Rear Drive Motor Rear Mount Bolt (2) - Install NEW [2x]
- Drive Motor Mount Nut (1) - Install
- Rear Drive Motor Rear Mount Bolt (2) - Tighten [2x] - Fastener Specifications
Drive Motor Rear Mount Bracket Bolt (1) - Install NEW and tighten [6x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Output Shaft Seal- Left Side and Right Side (1) - Install NEW [2x]
- Output Shaft Retaining Ring- Left Side and Right Side (2) - Install NEW [2x]
Front Wheel Drive Shaft Washer- Left Side and Right Side (1) - Install [2x]
- Apply a thin coating of grease to the splines of the front wheel drive half shafts and front electric drive transmission module output shafts. Adhesives, Fluids, Lubricants, and Sealers
- NOTE:
Left side shown, right side similar.
Front Wheel Drive Half Shaft- Left Side and Right Side (1) - Install [2x]
- NOTE:
Left side shown, right side similar.
Front Wheel Drive Shaft Nut- Left Side and Right Side (1) - Install NEW and tighten [2x] - Fastener Specifications
Remove the following tools from the electric drive transmission:
- EN-52059 Engine Support Fixture Adapter Bolts - M10 (1)
- EN-36857 Engine Lift Bracket (2)
- Overhead Hoist Hooks (3)
- NOTE:
Left side shown, right side similar.
Battery Negative Cable Extension Cable- Left Side and Right Side (2) - Install [2x]
- Battery Negative Cable Ground Bolt- Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
Install the front electric drive transmission module positive and negative cable (2) to the wiring harness bracket.
- Battery Positive Cable Channel Nut (1) - Install and tighten [2x] - Fastener Specifications
Generator Control Module Coolant Pump Bracket Bolt- Right Side (1) - Install and tighten [2x] - Fastener Specifications
Generator Control Module Coolant Pump Bracket Bolt- Left Side (1) - Install and tighten [2x] - Fastener Specifications
Engine Wiring Harness Bolt (3) - Install and tighten - Fastener Specifications
- Engine Wiring Harness Ground Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Engine Wiring Harness Retainer (1) @ Front Cradle - Install [3x]
Install the air conditioning condenser, engine cooling fan and engine radiator as an assembly (1) to the front cradle.
- Connect the electrical connectors and install the wiring harness retainers as necessary.
Drive Motor Control Module Radiator Outlet Hose (2) @ Engine Radiator - Install
- Retainer (1) - Engage
Drive Motor Control Module Radiator Inlet Hose (1) - Install
- Retainer (2) - Engage
Front Cradle (2) - Install - Front Cradle Removal and Installation
Refer to Fastener Caution .
This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.