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Home >> Dodge and Ram >> 2021 >> ProMaster 2500 >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Frame And Bumpers >> Frame >> CROSSMEMBER, Front Suspension >> Removal

CROSSMEMBER, Front Suspension: Removal

  1. Place front wheels of vehicle in the STRAIGHT-AHEAD position.
  2. Install steering wheel holder locking steering wheel in the STRAIGHT-AHEAD position.
    GC0160639Courtesy of CHRYSLER GROUP, LLC
  3. Remove the battery access cover.
  4. Release the lever (1) and disconnect and isolate the negative battery cable.
    GC0160393Courtesy of CHRYSLER GROUP, LLC
  5. Remove the pinch bolt (2) securing the intermediate shaft (1) to the steering gear shaft.
  6. Slide the intermediate shaft (1) off of the steering gear shaft.
  7. Remove the cap from the power steering fluid reservoir.
  8. Using a siphon pump, remove as much power steering fluid as possible from the power steering fluid reservoir.
  9. Raise and support vehicle. Refer to HOISTING, STANDARD PROCEDURE .
    GC0160380Courtesy of CHRYSLER GROUP, LLC
  10. On each side of the vehicle, remove the wheel mounting bolts, then the tire and wheel assemblies.
  11. At each end of the stabilizer bar (1), remove the nut (2) securing the link (3) to the lower control arm.
    GC0160480Courtesy of CHRYSLER GROUP, LLC
  12. On both sides of vehicle, remove the nut (3) attaching the outer tie rod (1) to the knuckle by holding rod end stud stationary while loosening and removing nut with a wrench.
    GC0160597Courtesy of CHRYSLER GROUP, LLC
  13. Release each outer tie rod end (1) from the knuckle using (special tool #C-3894-A, Puller, Tie Rod).
    GC0160647Courtesy of CHRYSLER GROUP, LLC
  14. On both sides of the vehicle, remove the nut (3) attaching lower control arm to the ball joint (1) by holding the rod end stud stationary while loosening and removing the nut with a wrench.
  15. Release each lower control arms from the ball joint using (special tool #C-3894-A, Puller, Tie Rod).
    GC0160561Courtesy of CHRYSLER GROUP, LLC
  16. Remove the four bolts (2) and heat shield from the steering gear.
  17. Remove the pressure and return lines (3) from the steering gear.
    GC0160218Courtesy of CHRYSLER GROUP, LLC
  18. Remove the rear side transmission strut mount bolt (3).
  19. On the right side of the vehicle, remove the bolt securing the lower splash shield to the crossmember.
  20. Using a paint pen, mark the location of the crossmember to the body.
  21. Position a support jack under the crossmember.
    GC0160724Courtesy of CHRYSLER GROUP, LLC
  22. On each side of the vehicle, remove the front crossmember bolts (2).
    GC0160471Courtesy of CHRYSLER GROUP, LLC
  23. Remove the six bolts (1) securing the crossmember to the body and carefully lower crossmember assembly.
  24. If necessary, remove the stabilizer from the crossmember. Refer to STABILIZER BAR, FRONT, REMOVAL .
  25. If necessary, remove the steering gear from the crossmember. Refer to GEAR, REMOVAL .