Installation Procedure
Tie Strap (1) - Install NEW [4x]
- Connect the 8 fuel injector wiring harness connectors (2).
- WARNING:
The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise canceling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.
Fuel Injection Fuel Rail Noise Shield (1) - Install
Intake Manifold Gasket @ Intake Manifold (1) - Install NEW
Intake Manifold (2) - Install
- Intake Manifold Bolt (1) - Install and hand tighten [5x]
- Intake Manifold Bolt (1) - Tighten in sequence [5x] - Fastener Specifications
Intake Manifold Cover (1) - Install
- Connect the electrical connectors and install the wiring harness retainers as necessary.
- Oil Level Indicator - Install
Oil Level Indicator Tube Bracket Bolt (2) - Install and tighten - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [3x] - Fastener Specifications
Install the hose retainers (1) as necessary.
Install the hose retainers (1) as necessary.
Charge Air Cooler Coolant Hose (2) - Install
- Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
Charge Air Cooler Bracket (1) - Install
Charge Air Cooler Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
Charge Air Cooler (1) - Install
Charge Air Cooler Coolant Hose Clamp (4) - Tighten - Fastener Specifications
- Charge Air Cooler Coolant Hose (3) - Install [2x]
- Charge Air Cooler Coolant Hose Retainer (2) - Engage [2x]
- Charge Air Cooler Outlet Air Hose Clamp (1) - Tighten [2x] - Fastener Specifications
- Connect the electrical connector. (5)
Charge Air Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
- Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
Oil Filler Cap - Install
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
Refer to Fastener Caution .