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Installation Procedure

  1. If reusing or replacing the window, use the appropriate tool, remove the auto-adhesive bead on the window surface and pinch-weld flange to approximately 2 mm (0.078 in).
  2. Fig 1: Applying Glass Prep
    GM379890Courtesy of GENERAL MOTORS COMPANY
  3. Clean the bonding area of the window.
  4. Fig 2: Applying Glass Prep
    GM161424Courtesy of GENERAL MOTORS COMPANY
  5. Apply bonded-glass primer and let dry per auto-adhesive instructions by the manufacturer's.
  6. Fig 3: Applying Glass Primer
    GM245290Courtesy of GENERAL MOTORS COMPANY
  7. Apply the auto-adhesive primer-application (2) around the perimeter of the rear window (1) and let dry per auto-adhesive instructions by the manufacturer's.
  8. Fig 4: View Of Modified Applicator Nozzle
    GM161427Courtesy of GENERAL MOTORS COMPANY
  9. Cut the applicator nozzle to provided a V cut to apply the auto-adhesive.
  10. Fig 5: Removing/Installing Windshield With Aid Of An Assistant
    GM379903Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If the locating pins were cut off it will be necessary to tape the window in place until the auto-adhesive cures per auto-adhesive instructions by the manufacturer's.

  11. With an assistant, use the glass handling cups, align the windshield locating pins to the slots located in each corner of the pinch-weld flange. Lower the windshield to touch the auto-adhesive.
  12. Remove the glass handling cups.
  13. Fig 6: Pressing Window Into Place
    GM706204Courtesy of GENERAL MOTORS COMPANY
  14. Gently depress the windshield on the auto-adhesive bead until the windshield is seated 1 mm (0.039 in) below the roof.
  15. Fig 7: Aligning Tape Lines On Window To Body
    GM745571Courtesy of GENERAL MOTORS COMPANY
  16. Use masking tape (1) to hold the window (2) in the position until the auto-adhesive completely cures.
  17. Make sure to observe the auto- adhesive curing time before releasing the vehicle per auto- instructions by the manufacturer's.
  18. NOTE:

    Following the auto-adhesive installation instructions, using nafta to remove any excess of auto-adhesive within 30 minutes, otherwise it will not be possible to remove the auto-adhesive excess unless using mechanical means.

  19. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  20. Fig 8: Performing Water Hose Test
    GM95572Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do not direct a hard stream of high pressure water to the freshly applied auto-adhesive.

  21. Use a soft spray of warm water in order to immediately water test the windshield.
  22. Inspect the windshield for leaks.
  23. If any leaks are found, use a plastic paddle in order to apply extra auto-adhesive at the leak point.
  24. Retest the windshield for leaks.
  25. Maintain the following conditions in order to properly cure the auto-adhesive:
    • Partially lower a door windshield in order to prevent pressure buildups when closing doors before the auto-adhesive cures.
    • Do not use compressed air in order to dry the auto-adhesive.
  26. Fig 9: Cleaning Excess Urethane Adhesive From Body
    GM706194Courtesy of GENERAL MOTORS COMPANY
  27. Clean any excess auto-adhesive from the body.
  28. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
  29. Install the windshield wipers arms and blades. Refer to Windshield Wiper Arm Replacement .
  30. Install the windshield side garnish moldings. Refer to Windshield Side Garnish Molding Replacement (Coupe) , Windshield Side Garnish Molding Replacement (Convertible) .
  31. Install front edge of the headliner.
  32. Install the sunshades. Refer to Sunshade Replacement (Coupe) , Sunshade Replacement (Convertible) .
  33. Install the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
  34. Ensure that all electrical components operate properly.
  35. Close the hood.