General Orphan Data (1 Of 3)
- If fitted: Remove the surface protection
- Deactivate the break-in service (only with mileage of less than 2000 km)
- If part of the accessories kit package: Charge the BMW display key
- If part of the enclosed parts scope: Place the radio remote control in the center console
- Installing accessory items
- For winter tires: Attach the label for top speed
- Top off the washer fluid for the washer system
- Check horn, headlight flashers and hazard warning flashers
- Check the interior lighting
- Check blower
- Checking lighting system
- Check safety belts
- Checking the windshield wiper and the washer system
- Check Mobility Set
- Checking the warning triangle, high-visibility vest and first-aid kit
- Checking coolant level and coolant composition
- Checking for traffic safety and performing test drive
- Checking the tire settings in the CID (only in versions with a Tire Pressure Monitor SA2VB)
- Checking engine compartment from above for leaks
- Checking the vehicle for transportation damage
- Check if the car has spring blockers installed
- Converting the production date
- Calculating the expiration date
- Determining the date of the next brake fluid service
- Checking tire inflation pressure (only while using tire pressure monitor SA2VB)
- Checking the tire pressure and resetting the Tire Pressure Monitor
- Transferring service history
- Clean vehicle
- Enclosing documents
- Deactivating the running-in check
- Perform the CBS reset
- Replace battery of the remote control key(s)
- Only if work is performed on the removed engine
- Removing spark plugs of cylinder bank 1
- Remove the spark plugs of cylinder bank 2
- Installing spark plugs of cylinder bank 1
- Installing spark plugs of cylinder bank 2
- Carrying out the brake fluid change service function
- Detaching B positive wire on the jump start terminal point
- Releasing the transmission wiring harness partially
- Removing the wiring harness from the cylinder bank 2
- Installing conduit on bank 2
- Removing mount for DME master control module support
- Remove the cover panel of the slave DME control device
- Remove the cover panel of the master DME control unit
- Install the cover panel of the slave DME control unit
- Install the cover panel of the master DME control unit
- Unlocking and disconnecting plug connection of the coolant temperature sensor
- Partially releasing the tank vent line and plug connection from the coolant level sensor
- Disconnect refrigerant lines
- Disconnecting the transmission oil cooler line
- Partially removing the coolant expansion tank
- Attaching coolant expansion tank
- Partially removing the coolant lines and refrigerant lines
- Partial installation of engine oil cooler
- When replacing the gasoline particulate filter: Register the gasoline particulate filter
- Releasing left and right collar screw
- Remove the right engine mount reinforcement strut
- Removing the spring strut holder on left and right
- Removing the reinforcement strut
- Removing rear tunnel connecting support
- Installing the reinforcement strut
- Installing the rear tunnel connecting support
- Disconnecting the bleeder unit for the brake fluid
- Commissioning or bedding in of new brake pads and brake discs (carbon ceramic brake)
- Start-up or bedding in break-in of new brake pads and rotors (rear brake)
- Commissioning or bedding in (brake) of new brake pads and discs (high brake)
- Preparing work on the carbon ceramic brake
- Distinguishing the calipers from different manufacturers
- Removing the brake pad wear sensor to the front
- Removing the rear brake pad wear sensor
- Installing the front brake pad wear sensor
- Install rear brake pad wear sensor
- Remove the front left and right wheels
- Removing the rear left and right wheels
- Remove front left or right wheel
- Install the front left and right wheels
- Installing rear wheel on the left and right
- Install front left or right wheel
- Tighten the front-end strut on the right
- Remove the cover of the engine compartment at the rear left
- Removing the front underbody protection
- Install front underbody protection
- Remove the rear top cross connection
- Remove front cross connection
- Release left front-end strut
- Releasing the right front-end strut
- Tighten the left front-end strut
- Removing the front right lower wheel arch cover
- Removing the left front bottom wheel arch cover
- Removing underbody planking on left and right side
- Installing underbody protection at side right and left
- Removing the heat shields
- Remove tank cover on left and right
- Install tank cover on left and right
- Deactivate vehicle electrical system
- Activate vehicle electrical system
- Suction the air conditioning
- Moving the crankshaft into the installation position of cylinder bank 1
- Preparing the mobile lifting table for work on the engine (removing the engine with transmission)
- Check engine oil level
- Install drive belt
- Installing the belt pulley on the torsional vibration damper
- Removing hydraulic chain tensioner of cylinder bank 2
- Removing special tool to pretension timing chain on cylinder bank 2
- Removing special tool for fixing camshafts in position on bank 2
- Installing the special tool to secure the camshafts of cylinder bank 2
- Check the VANOS adjuster of cylinder bank 2
- Fixing the engine in the installation position on cylinder 1
- Preloading the timing chain of cylinder bank 2
- Relaxing chain tensioner on bank 2 for checking or setting timing
- Removing both left VANOS adjusters
- Install both left VANOS adjusters (cylinder head installation cylinder bank 2)
- Removing the retaining bridge
- Removing heat shield of the cylinder head cover for cylinders 1 to 4
- Remove heat shield of cylinder head cover of cylinders 5 to 8
- Installing the support bridge
- Removing Lambda oxygen sensor for the cylinders 5 to 8
- Installing the Lambda oxygen sensor for cylinders 5 to 8
- Removing right mount
- Removing left mount
- Remove the holder with the vehicle wiring harness for the sensor system of cylinder bank 1
- Removing the holder with the vehicle wiring harness for the sensor system of cylinder bank 2
- Install the holder with the vehicle wiring harness for the sensor system of cylinder bank 1
- Installing holder with the wiring harness for the sensor system of cylinder bank 2
- Installing B-positive wires at the jump start terminal point
- Installing transmission wiring harness
- Removing conduit from bank 1
- Installing conduit on bank 1
- Installing mount for DME master control module support
- Disconnect the plug connections of the injectors of cylinder bank 1
- Disconnecting plug connections of the injectors of cylinder bank 2
- Attaching connector of the injectors of cylinder bank 1
- Connect the connector of the injectors of cylinder bank 2
- Removing the tank ventilation line of cylinder bank 1 partially
- Remove the clean air pipe of cylinder bank 1
- Remove the clean air pipe of cylinder bank 2
- Installing the tank ventilation line of cylinder bank 1 partially
- Partially securing the tank vent line and plug connection on the coolant level sensor
- Connecting refrigerant lines
- Connecting the transmission oil cooler line
- Installing coolant lines and refrigerant line
- Engine oil cooler partial installation
- Lifting the heat shield at the side
- Checking the position of the heat shield
- Disconnecting the exhaust system
- Connecting the exhaust system
- Detach transmission cross member
- Attaching transmission cross member
- Loosening the brake caliper, left and right
- Detaching the cable of the wheel RPM sensor on the left and right
- Releasing cable from vertical acceleration sensor on left and right
- Attaching the brake caliper on the left and right
- Attaching the cable of the wheel RPM sensor on the left and right
- Securing cables on vertical acceleration sensor on right and left
- Install the reinforcement strut on the right engine mount
- Detaching coolant hoses from the front axle support
- Attaching coolant hoses to front subframe
- Removing the mobile lifting table
- Install the left and right spring strut holder
- Removing the mounting of swivel bearing at the top left a right
- Securing the swivel bearing, top left and right
- Removing the output shafts
- Installing the output shafts
- Fasten the output shaft on the wheel bearing
- Check the straight-ahead driving position of the steering wheel
- Checking the airbag for function
- Placing the brake pads on the brake disk/putting them into operation
- Moving the hood to the service position
- Take hood out of the service position
- Remove the cover of the rear right engine compartment
- Install the cover of the engine compartment on the rear left
- Install the rear right engine compartment cover
- Install the rear top cross connection
- Install front cross connection
- Removing the cowl upper part in the center
- Remove trailing link at spring bolt
- Remove the wheel arch cover on the front left and bottom right
- Remove the rear section of the wheel arch cover on the front left and right
- Installing the center cowl upper part
- Install tension strut on shock tower
- If part of the enclosed parts scope: Installing front spoiler (M-Performance)
- Install the wheel arch cover on the front left and bottom right
- Install the rear section of the front wheel arch cover on the left and right
- Installing the heat shields
- Evacuate and charge conditioning
- Disconnect the refrigerant line from the expansion valve
- Checking/if necessary topping up engine oil level with diagnostic system
- Removing the engine from the engine support bracket
- Removing oil filler neck
- Remove the sealing cap on the cylinder head of the cylinder bank 1
- Remove torsion springs
- Removing cylinder head of bank 2 from assembly jig
- Removing the oil filler cap
- Installing oil filler neck
- Installing torsion springs
- Installing the cylinder head of cylinder bank 2 on the assembly jig
- Installing the oil filler cap
- Prepare special tool (8.5 mm diameter)
- Removing upper oil sump section (engine removed)
- Installing upper oil sump section (engine removed)
- Removing engine ventilation line of cylinder bank 2
- Install the engine ventilation line of cylinder bank 2
- Installing piston with connecting rod
- Removing the special tool to pretension the timing chain at cylinder bank 1
- Removing special tool for fixing camshafts on bank 1
- Installing the special tool to secure the camshafts of cylinder bank 1
- Checking the VANOS adjuster of cylinder bank 1
- Preloading the timing chain of cylinder bank 1
- Relaxing chain tensioner on bank 1 for checking or setting timing
- Remove the sliding block of cylinder bank 2
- Installing the sliding block of cylinder bank 2
- Install both VANOS adjusters (cylinder head disassembly, bank 1)
- Removing both right VANOS adjusters
- Removing the left Valvetronic servomotor (cylinder head removed)
- Installing the left Valvetronic servomotor (cylinder head removed)
- Install oil pump
- Remove the electric coolant pump with the holder
- Removing the electric coolant pump with the holder (cylinder head cover mounted)
- Installing electric coolant pump with holder
- Installing the electric coolant pump with the holder (cylinder head cover mounted)
- Remove left intake air plenum (engine or cylinder head removed)
- Install left intake air plenum (engine or cylinder head removed)
- Installing the heat shield of the cylinder head cover for cylinders 1 to 4
- Installing the heat shield of the cylinder head cover for cylinders 5 to 8
- Releasing the upper heat shield
- Fastening the upper heat shield
- Partially removing the Lambda oxygen sensor for the cylinders 5 to 8
- Partially removing the Lambda oxygen sensor for the cylinders 1 to 4
- Attaching the Lambda oxygen sensor for the cylinders 5 to 8
- Attaching the Lambda oxygen sensor for the cylinders 1 to 4
- Mounting fixture on the right
- Installing left mount
- Removing ignition coil of cylinder bank 2
- Install the ignition coils of cylinder bank 2
- Removing the control unit bracket for cylinders 1 to 4
- Installing the holder of the DME control unit for cylinders 5 to 8
- Remove left high pressure pump
- Install the left high pressure pump
- Installing rail on bank 2
- Remove left throttle valve assembly
- Installing the left throttle body
- Remove right intake silencer housing
- Install right intake silencer housing
- Partially removing tank ventilation line of cylinder bank 2
- Installing clean air pipe of cylinder bank 1
- Installing the clean air pipe of cylinder bank 2
- Installing the tank ventilation line of cylinder bank 2 partially
- Removing coolant expansion tank
- Installing fan cowl with electric motor
- Draining the coolant from the coolant pumps
- Removal of expansion tank for charge air coolers (partial removal)
- Installing (partial installation) the expansion tank for the charge air coolers
- Remove right charge air cooler
- Removing left and right charge air cooler
- Removing the left and right charge air cooler (engine removed)
- Installing the right-hand charge air cooler
- Installing the charge air cooler on the left and right
- Installing the left and right charge air cooler (engine removed)
- Removing the catalytic converter near the engine at top of cylinder bank 2
- Installing the catalytic converter near engine, bottom at bank 1
- Installing upper catalytic converter near engine for bank 2
- Releasing the front prop shaft on the front differential
- Secure the juncture shaft in front on the front differential
- Releasing front prop shaft from front differential
- Removing fan cowl with electric motor
- Remove left and right crash lever
- Install the left-hand and right-hand crash lever
- Releasing the thermostat or transmission oil cooler line from the front subframe
- Attaching the thermostat or transmission oil cooler line on the front subframe
- Prepare the mobile table lift
- Positioning the mobile lifting table
- Removing the anti-roll bar
- Installing the anti-roll bar
- Drain/top up the front differential oil
- Detaching the wiring harness of the EPS from the front axle support
- Secure the wiring harness for the EPS on the front axle support
- Removing the side seal on the left and right for the hood
- Installing the side seal on the left and right for the hood
- Partially release the front left and right spring strut
- Fasten the front left and right spring strut
- Removing left and right brake ventilation duct
- Install left and right brake ventilation duct
- Remove air conditioning compressor
- Installing air conditioning compressor
- Releasing air conditioning compressor
- Fasten air conditioning compressor
- Remove the refrigerant line between the air conditioning condenser and the evaporator
- Remove right intake air plenum (engine or cylinder head removed)
- Removing right Valvetronic servomotor (cylinder head removed)
- Installing the cylinder head of cylinder bank 1 on the assembly jig
- Remove the roller cam follower of the exhaust side of cylinder bank 1
- Removing hydraulic valve clearance compensating elements on exhaust side of bank 1
- Removing the sliding block of cylinder bank 1
- Install sliding blocks of bank 1
- Installing hydraulic valve clearance compensating elements on exhaust side of cylinder bank 1
- Installing roller cam follower of the exhaust side of bank 1
- Remove the cylinder head of cylinder bank 1 from the assembly jig
- Install Valvetronic servomotor, right (cylinder head removed)
- Install right intake air plenum (engine or cylinder head removed)
- Fill the high-temperature cooling system with the vacuum filling equipment
- Remove upper catalytic converter near engine from cylinder bank 1
- Installing refrigerant line between the air conditioning condenser and the evaporator
- Relieving special tool for pre-tensioning timing chain at bank 1
- Removing the special tool to secure the camshafts of cylinder bank 1 (VANOS disassembled)
- Install timing case cover, bottom
- Removing the ignition coils of cylinders 1 and 2
- Slackening the chain tensioner of cylinder bank 2
- Removing VANOS solenoid actuator, exhaust of cylinder bank 1
- Slackening the chain tensioner of cylinder bank 1
- Installing VANOS solenoid actuator, exhaust of cylinder bank 1
- Installing intermediate lever on intake side
- Removing the cylinder heads
- Removing the roller cam follower of the intake camshaft
- Releasing tension on special tool 119000
- Installing the roller cam follower of the intake camshaft
- Version with eccentric shaft servomotor: Teaching in the end stops with the diagnostic system
- Releasing the right and left spring strut holder from the bottom wishbone
- Release the left and right output shaft from the wheel bearing
- Release the brake hose at the front left and right
- Releasing the cable of the vertical acceleration sensor on the left and right
- Detach the top left and right wishbone from the swivel bearing
- Secure the wishbone on the top left and right on the swivel bearing
- Attaching the cable of the vertical acceleration sensor on the left and right
- Securing brake hose, front right and left
- Securing the right and left output shafts on the wheel bearing
- Securing left and right spring strut holders on the lower control arm
- Remove oil filter
- Preparing the oil pressure check
- Remove the special tool for the oil pressure check
- Install the oil filter
- Removing the right hand front bottom side cover
- Install the bottom front right side cover
- Remove the coolant line from the coolant pump to the charge air cooler on the right
- Install the coolant line from the coolant pump to the charge air cooler on the right
- Fill and vent the high-temperature coolant circuit
- Fill and vent the low-temperature coolant circuit
- Removing the left oil feed line partially
- Installing the left oil feed line partially
- Installing the front bottom right wheel arch cover
- Partially disengage the fuel supply line
- Mount the fuel supply line
- Encode/program control unit(s)
- Perform injection quantity compensation
- Remove the front right wheel arch cover front section
- Install the front section of the front right wheel arch cover
- When replacing the alternator/alternator regulator: Reset generator statistical data
- Loosening wiring harness from cylinder bank 1
- Securing wiring harness to cylinder bank 1
- Disconnecting plug connections of the ignition coil of cylinder bank 1
- Attaching connector of the ignition coil of cylinder bank 1
- Disconnecting plug connections of the ignition coil of cylinder bank 2
- Connect the connector of the ignition coil of cylinder bank 2
- Release the anti-roll bar from the front axle support
- Fastening anti-roll bar on front axle support