41 00... Repair solution for straight shank/hexagon rivet nut

WARNING: This page is about a different car, the 2014 BMW X6 M, 2013 BMW X6 M, 2012 BMW X6 M, 2011 BMW X6 M, and 2010 BMW X6 M. However, it is still accessible from the selected car via links, so may be relevant.

Protection measures!

Wear safety goggles
Wear protective gloves

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.

Carefully spot-drill rivet head with a larger drill bit/countersink.

Fig 1: Drilling Rivet Head Using Larger Drill Bit/Countersink
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IMPORTANT: Avoid paintwork damage
Knock rivet head away with a chisel.

Fig 2: Removing Rivet Head Using Chisel
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Drive through rivet shank into cavity, remove if necessary.

Fig 3: Identifying Cavity Of Rivet Shank
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Clean component, eliminate paintwork damage if necessary.

Fig 4: Identifying Cavity
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If the rivet shank can be removed:

IMPORTANT: To avoid corrosion, stop chips/swarf by means of cavity sealing.
Follow INSTRUCTIONS ON CORROSION PROTECTION .
Preserving cavity.

Fig 5: Preserving Cavity
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If the rivet shank cannot be removed:

WARNING: Risk of injury!
Observe NOTES ON CAVITY FOAM .

IMPORTANT: To avoid corrosion and rattling noises, stop chips/swarf and rivet nut shank with cavity foam.
Remove foam remnants with isohexane (benzine).

Fig 6: Preserving Cavity

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5. Stop rivet shank by means of specific foaming
6. Set rivet nut with hand rivet gun
NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.

Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.

NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.

Fig 7: Installing Rivet Nut Using Hand Rivet Gun

Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.

Fig 8: Installing Rivet Nut Using Hand Rivet Gun

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.