61 13... Special Tools For Wiring Harness Repairs

WARNING: This page is about a different car, the 2013 BMW M3, 2012 BMW M3, and 2011 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

Repair range, vehicle electrical system:

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)

Handling:

OPENING PLUG HOUSINGS AND REMOVING CONTACTS of different plug systems

Fig 1: Release And Press-Out Tools

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Handling:

CUTTING CABLES TO LENGTH AND STRIP INSULATION

Fig 2: Hand Pliers
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts):

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH)
3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS)
4. Crimping head (CRIMPING MQS CONTACTS)
5. Crimping head (CRIMPING MPQ CONTACTS)
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head
  
  Fig 3: Crimping Stop Parts (Small Contacts)
  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts):

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8/DFK4)

Fig 4: Crimping Stop Parts (Large Contacts)

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs:

Special tool 61 9 041 (pliers)
Special tool 61 9 044 (matrix)

Handling:

Antenna elbow plug on radio receiver

Fig 5: Antenna Elbow Plug On Radio Receiver
Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm 2:

Special tool 12 1 080

Handling:

CRIMPING STOP PARTS (CONTACTS)

Fig 6: Crimping Stop Parts (Contacts)
Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables:

Special tool 61 1 190

Handling:

REPAIRING RIBBON CABLES

Fig 7: Special Tool 61 1 190
Courtesy of BMW OF NORTH AMERICA, INC.