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Repair Procedure

How to use this manual .

NOTE:

Review the Service Precautions before doing repairs or service .

GHH562421Courtesy of HONDA, U.S.A., INC.
: Torque, N.m (lbf.ft) : Replace : Warning/Caution : Inspection/Adjustment *: Learning : ■SPL Tool : Required Removal
GHH562422Courtesy of HONDA, U.S.A., INC.
: Torque, N.m (lbf.ft) : Replace : Warning/Caution : Inspection/Adjustment *: Learning : ■SPL Tool : Required Removal
  1. A.-
    GHH562423Courtesy of HONDA, U.S.A., INC.

    Preconditions 

    Sub-Procedure 

    Removal 

    NOTE:  If the brake disc is stuck to the hub, thread two 8 x 1.25 mm bolts (a) into the brake disc to push it away from the hub. Turn each bolt 90 degrees at a time to prevent the brake disc from binding.

    Installation 

    NOTE:
    • Brake discs are marked with "FNC" on the brake disc hat cannot be refinished and must be replaced if they are out of specifications.
    • When replacing the brake disc, use a brake caliper piston compressor to push in the piston before installing the brake caliper.

    After Installation 

    • Parking Brake Adjustment as follows.
      1. -

        Apply and release the parking brake.

  2. B.-

    Preconditions 

  3. C.-

    Preconditions 

    Sub-Procedure 

    Removal 

    • Enter MAINTENANCE MODE as follows.
    • Turn the vehicle to the ON mode.
    • Select the following menu buttons on the HDS screen in sequence.
      • ABS/VSA (System Selection Menu)
      • ADJUSTMENT
      • BRAKE PAD MAINTENANCE MODE
      • ENTER BRAKE PAD MAINTENANCE MODE
    • Make sure TRANSITION TO PAD EXCHANGE MODE HAS BEEN COMPLETED appears on the screen.
    • Turn the vehicle to the OFF (LOCK) mode.

    Figure 1 

    GHH562424Courtesy of HONDA, U.S.A., INC.

    Installation 

    Lubricant Specifications (Figure 1) 

    Position Type
    a Service Set Grease

    Figure 2 

    GHH562425Courtesy of HONDA, U.S.A., INC.

    1. Press the brake caliper piston.

    Tool Details (Figure 2) 

    Name
    b Brake Caliper Piston Compressor Tool (Commercially Available)

    2. Finish MAINTENANCE MODE as follows.

    • Turn the vehicle to the ON mode.
    • Select the following menu buttons on the HDS screen in sequence.
      • ABS/VSA (System Selection Menu)
      • ADJUSTMENT
      • BRAKE PAD MAINTENANCE MODE
      • BACK TO NORMAL MODE
    • Make sure THIS FUNCTION PROCEDURE IS FINISHED is displayed on the screen, then press the enter button.
    • Turn the vehicle to the OFF (LOCK) mode.

    After Installation 

    • Brake Fluid Level Adjustment
  4. D.-

    Sub-Procedure 

    GHH562426Courtesy of HONDA, U.S.A., INC.

    Installation 

    • Install the clip (a) by aligning the brake hose groove (b).

    After Installation 

  5. E.-

    Preconditions 

    After Installation 

    • Brake System Bleeding - Refer to: Electric Servo Brake System Bleeding(3.0L Engine) or Electric Servo Brake System Bleeding(2.0L Engine)
    • Caliper Body After Installation Check
      • Turn the vehicle to the ON mode.
      • Apply and release the parking brake 2 times, then make sure that the brake system indicator (red) goes OFF.
        NOTE:

        If the brake system indicator (red) does not go OFF, check for a poor connection at the electric parking brake actuator connector.

      • Turn the vehicle to the OFF (LOCK) mode.
  6. F.-

    Sub-Procedure 

    Figure 1 

    GHH562427Courtesy of HONDA, U.S.A., INC.

    Removal 

    • If the connector lock tab is difficult to release, push in on the connector body before pushing on the release lock. (Figure 1)

    Figure 2 

    GHH562428Courtesy of HONDA, U.S.A., INC.

    Installation 

    Lubricant Specifications (Figure 2) 

    Position Type
    a Actuator Service Set Grease

    After Installation 

    • Electric Parking Brake Actuator After Installation Check
      • Turn the vehicle to the ON mode.
      • Apply and release the parking brake 2 times, then make sure that the brake system indicator (red) goes OFF.
        NOTE:

        If the brake system indicator (red) does not go OFF, check for a poor connection at the electric parking brake actuator connector.

      • Turn the vehicle to the OFF (LOCK) mode.
  7. G.-

    Sub-Procedure 

    Installation 

    NOTE:
    • Be careful not to twist the wires.
    • Make sure there are no debris in the sensor mounting hole.
  8. H.-

    Sub-Procedure 

    NOTE:

    Each tire pressure sensor contains a lithium anode battery that is not removable. The complete tire pressure sensor should be disposed of according to local battery disposal guidelines or requirements. Improper battery disposal can be harmful to the environment.

    NOTE:  The images and procedures for removing the tire from the wheel are for reference only. Remove the tire from the wheel according to the procedure listed by your tire changing machine manufacturer.

    Figure 1 

    GHH562429Courtesy of HONDA, U.S.A., INC.

    Removal 

    1. Break the bead loose from the wheel.

    Tool Details (Figure 1) 

    Name
    a Tire Changer (Commercially Available)

    Installation Directions (Figure 1) 

    Position Direction
    b Outside
    NOTE:

    Note these items to avoid damaging the tire pressure sensor: (Figure 1)

    NOTE:
    • Do the outside of the wheel first.
    • Do not position the bead breaker of the tire changer too close to the rim.
    • Position the wheel as shown.

    Specifications 

    Standard Value
    c 90 deg.

    Figure 2 

    GHH562430Courtesy of HONDA, U.S.A., INC.

    2. Position the wheel so that the tire machine and the tire iron are next to the valve stem (d), and will move away from it when the machine starts. (Figure 2)

    Tool Details (Figure 2) 

    Name
    e Tire Changer (Commercially Available)
    f Tire Iron

    Figure 3 

    GHH562431Courtesy of HONDA, U.S.A., INC.

    3. Refer to the figure 3.

    NOTE:

    Check the tire pressure sensor housing for any cracks, deforms or damages and replace it if necessary.

    Figure 4 

    GHH562432Courtesy of HONDA, U.S.A., INC.

    4. Cut around the valve bulb (g) to make the removal of the valve assembly easier. (Figure 4)

    Tool Details (Figure 4) 

    Name
    h Diagonal Plier (Commercially Available)

    Figure 5 

    GHH562433Courtesy of HONDA, U.S.A., INC.

    5. Pull out the valve assembly (i) vertically through the rim hole. (Figure 5)

    Tool Details (Figure 5) 

    Name
    k Valve Stem Puller Tool (Commercially Available)

    Figure 6 

    GHH562434Courtesy of HONDA, U.S.A., INC.

    Installation 

    1. Refer to the figure 6.

    NOTE:
    • Make sure the sensor housing is fully seated.
    • Install the TORX screw until the screw head is in contact with the sensor housing.

    Figure 7 

    GHH562435Courtesy of HONDA, U.S.A., INC.

    2. Insert the tire pressure sensor in the rim hole.

    Lubricant Specifications (Figure 7) 

    Position Type
    m Mild Soap And Water Solution

    Figure 8 

    GHH562436Courtesy of HONDA, U.S.A., INC.

    Figure 9 

    GHH562437Courtesy of HONDA, U.S.A., INC.

    3. Pull the tire pressure sensor straight through the rim hole perpendicularly to the rim hole.

    NOTE:

    Make sure the tire pressure sensor is installed within the angle.

    Tool Details (Figure 8) 

    Name
    n Valve Stem Puller Tool (Commercially Available)

    Specifications (Figure 8 and 9) 

    Specification / Standard Value
    o No Clearance
    p 0 10 deg.

    Figure 10 

    GHH562438Courtesy of HONDA, U.S.A., INC.

    4. Position the wheel so that the tire machine is next to the valve stem (q) and will move away from it when the machine starts. (Figure 10)

    Lubricant Specifications (Figure 10) 

    Position Type
    r Paste-Type Tire Mounting Lubricant

    Tool Details (Figure 10) 

    Name
    s Tire Changer (Commercially Available)

    5. With a dry air source, inflate the tire to seat the tire bead to the rim.

    Specifications 

    Specification
    300 kPa (43.5 psi)
    NOTE:

    Make sure the tire bead is seated on both sides of the rim evenly.

    6. Adjust the air pressure to the specifications listed on the door jamb.

    After Installation 

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