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Home >> Volvo >> 2021 >> XC60 T6 R-Design >> Repair and Diagnosis >> General Information >> OEM General Information >> Administration >> Turbocharger >> Removal

OEM General Information: Administration: Turbocharger: Removal

NOTE:

Removal steps in this procedure may contain installation details.

GLL1032283Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

Remove the air filter housing. Refer to: AIR CLEANER HOUSING

GLL1007913Courtesy of VOLVO CARS CORPORATION

Release the connector's catch.

Disconnect the connector.

GLL1003934Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

Fold marked part aside.

GLL1027597Courtesy of VOLVO CARS CORPORATION

Release the connector's catch.

Disconnect the connector.

GLL1036968Courtesy of VOLVO CARS CORPORATION

Remove the cable harness clips.

Fold marked part aside.

GLL1002639Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Undo the hose from the connection.

Fold marked part aside.

GLL1010921Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

GLL1036376Courtesy of VOLVO CARS CORPORATION

Release the lock.

Undo the hose from the connection.

GLL1006047Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

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Undo the hose from the connection.

Remove the marked part.

GLL1009774Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

Remove the clip.

GLL1041697Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Release the connector's catch.

Fold marked part aside.

GLL1014980Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

GLL1040086Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1041768Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

Fold marked part aside.

Perform cooling system draining, charging and bleeding. Refer to: COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove particle filter petrol. Refer to: PARTICLE FILTER GASOLINE

GLL1005985Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Release the lock.

A click confirms that the component is in the correct position.

GLL1009651Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the mating faces are clean and free of foreign material.

NOTE:

Make sure that the seal is correctly located.

GLL1003276Courtesy of VOLVO CARS CORPORATION

Torque:  M6, 10Nm

Remove the marked part.

GLL1005428Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that all openings are sealed.

  1. Torque:  Oil pressure pipe to the turbocharger, 26Nm
  2. Torque:  M6, 10Nm

Fold marked part aside.

GLL1041001Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that all openings are sealed.

CAUTION:

Make sure that the area around the component is clean and free of foreign material.

Torque:  M6, 10Nm

Fold marked part aside.

GLL1014194Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the mating faces are clean and free of foreign material.

2018-2022 B4204T23 

2018-2021 B4204T27 

2018-2022 B4204T28 

2020-2022 B4204T39 

  1. Torque:  Exhaust manifold to cylinder head, nut
    • Stage 1: 20Nm
    • Stage 2: 20Nm
  2. Torque:  Exhaust manifold to cylinder head, bolt
    • Stage 1: 20Nm
    • Stage 2: 20Nm
GLL1023327Courtesy of VOLVO CARS CORPORATION

Remove the marked part.