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Home >> Volvo >> 2019 >> XC40 T5 R-Design >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Ignition And Control Systems - Removal, Replacement And Installation >> Fuel Pump Module >> Fuel Pump Module [2018-2019, B4204T18 | 2019-2022, B4204T18; B4204T47, TG-81SC AWD; TG-81SC] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details.

Battery, disconnection. Refer to: BATTERY DISCONNECTING AND CONNECTING

Drain the fuel tank. Refer to: FUEL TANK DRAINING

Follow instructions for lifting points body frame. Refer to: JACKING POINTS BODY

GLL1004325Courtesy of VOLVO CARS CORPORATION

Remove the fasteners.

Remove the marked part.

GLL1049423Courtesy of VOLVO CARS CORPORATION

Undo the hoses from the connections.

GLL1044822Courtesy of VOLVO CARS CORPORATION

Undo the hoses from the connections.

HINT: The number of components indicated in the graphic may vary depending on the vehicle's equipment level or for other reasons. 

GLL1027208Courtesy of VOLVO CARS CORPORATION

Loosen the clip.

Loosen the hose clamps.

GLL1045608Courtesy of VOLVO CARS CORPORATION
WARNING:

Fuel may still be present in the fuel tank after draining.

Loosen the component indicated. Do not remove it.

GLL1001816Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

GLL1035843Courtesy of VOLVO CARS CORPORATION

Release the lock.

GLL1009158Courtesy of VOLVO CARS CORPORATION

Depress the locking device.

Undo the hose from the connection.

VEHICLES WITH PUMP, LEAKAGE DETECTION 

GLL1042810Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

ALL VEHICLES 

GLL1043250Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

GLL1047571Courtesy of VOLVO CARS CORPORATION
WARNING:

Fuel may still be present in the fuel tank after draining.

Remove the screws.

Loosen the component indicated. Do not remove it.

Torque:  Fuel tank to body, 30Nm

HINT: The number of components indicated in the graphic may vary depending on the vehicle's equipment level or for other reasons. 

GLL1042673Courtesy of VOLVO CARS CORPORATION
WARNING:

Only use moderate force.

NOTE:

This step requires the aid of another technician.

Turn until resistance is felt.

HINT: The number of components indicated in the graphic may vary depending on the vehicle's equipment level or for other reasons. 

ORIENTATION VIEW 

GLL1044795Courtesy of VOLVO CARS CORPORATION

HINT: The number of components indicated in the graphic may vary depending on the vehicle's equipment level or for other reasons. 

The component is located on the top.

GLL1045671Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Loosen the marked details.

GLL1049589Courtesy of VOLVO CARS CORPORATION
WARNING:

Only use moderate force.

NOTE:

This step requires the aid of another technician.

Turn until resistance is felt.

HINT: The number of components indicated in the graphic may vary depending on the vehicle's equipment level or for other reasons. 

GLL1046306Courtesy of VOLVO CARS CORPORATION

Loosen the component indicated. Do not remove it.

GLL1046830Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the marked part.

INSTALLATION 

To install, reverse the removal procedure.

Order and download the appropriate software according to: VIDA/Software/Hardware Changes