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MAG Welding

Punch replacement part for plug welding.

Select a hole size for the plug welds according to the following sheet thicknesses: 8 mm for thicknesses less than 2.5 mm 10 mm or greater for thicknesses exceeding 2.5 mm.

GLL1030256Courtesy of VOLVO CARS CORPORATION

Test weld several test pieces. Break the panels apart and measure the size of the welding lens diameter (A), see illustration.

GLL1016283Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the spot welds adhere properly on both panels.

NOTE:

Use welding primer on all internal flanges.

GLL1033025Courtesy of VOLVO CARS CORPORATION
CAUTION:

Only grind the weld. Make sure not to grind below the panel's thickness.

Add filling primer if there is grinding damage.