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The Construction Of The Cells

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Fig 1: Construction Of The Cells
GLL102566Courtesy of VOLVO CARS CORPORATION
  1. Positive plate in separator
  2. Negative plate
  3. Positive and negative plate assembly
  4. Connection
  5. Plate assembly for one cell.

A cells consists of several positive and negative plates. These plates are welded together in groups by plate straps. These plates function as electrodes in the cell. Each positive cell is in a type of isolator, known as a separator. The task of the separator is to separate the positive and negative plates and to catch any particles that have detached from the positive plate, thus preventing short-circuits. Each cell contains a combination of such plates connected in series. The separators consist of an acid resistant plastic.

For AGM-batteries, the pocket separator consists of a thin fibre-glass mat (AGM = Absorbed Glass Mat).

Each plate is made up of a grille with an external layer of active material. This active material contributes to the electrochemical process during charging and discharging. The grille is constructed of a type of a lead alloy which functions as a conductor for the active material and also carries the current. The positive plate has an external layer of lead dioxide, while the external layer on the negative plate consists of porous lead.

The cell is surrounded by electrolyte. This is the final component of a complete cell. Each cell can generate 2.12 V (full charge at 25°C (77°F)).

For AGM-batteries, each cell can generate 2.155 V.