Engine - Removal, Replacement And Installation - 2 Of 2
- Crank Mechanism (B5254T2, Aw50/51 AWD; B5254T2, Aw55-50/51SN; 2003-2007)
- Crank Mechanism (B6294T; 2003-2006)
- Crankshaft Mechanism (B8444S, TF-80SC AWD; 2005-2011)
- Cylinder Head (B5254T2; 2003-2007)
- Cylinder Head/Gasket, Replacement
- Notes
- Removal
- Preparation
- Draining Coolant
- Removing Components
- Depressurizing The Fuel System
- Removing The Fuel Rail
- Fuel Line, Lock
- Removing Ignition Coils
- Removing Intake Manifold
- Setting Up The Engine
- Removing The Timing Belt
- Removing The Timing Gear Pulley
- Removing Components From Turbocharger (TC)
- Releasing The Inlet Pipe For The Coolant Pump
- Removing The Camshaft Cover And Cylinder Head
- When Replacing Or Working On The Cylinder Head
- Installation
- Notes
- Cleaning
- Setting Up The Engine
- Installing The Cylinder Head
- Installing Valve Lifters And Camshafts
- Applying Liquid Gasket
- Installing The Camshaft Cover
- Installing The Manifold And Turbocharger (TC)
- Installing The Rear Camshaft Seal
- Installing The Front Camshaft Seals
- Checking And Adjusting The Variable Valve Timing Unit
- Installing Components
- Installing Intake Manifold
- Installing The Fuel Rail
- Check
- Cylinder Head/Gasket, Replacement
- Cylinder Head (B6294T; 2003-2006)
- Cylinder Head/Gasket, Replacing
- Notes
- Removal
- Preparations
- Removing Components
- Depressurizing The Fuel System
- Removing The Fuel Rail
- Releasing The Inlet Pipe For The Coolant Pump
- Setting Up The Engine
- Removing The Timing Belt
- Removing The Variable Valve Timing Unit And Timing Gear Pulley
- Removing The Thermostat Housing
- Removing The Camshaft Cover And Cylinder Head
- When Replacing Or Working On The Cylinder Head
- Installation
- Notes
- Cleaning The Gasket Faces
- Installing The Cylinder Head Gasket
- Aligning The Crankshaft
- Installing The Cylinder Head
- Installing Valve Lifters And Camshafts
- Installing The Camshafts
- Applying Liquid Gasket
- Installing The Camshaft Covers
- Installing The Rear Camshaft Seals
- Securing The Camshafts
- Installing The Front Camshaft Seal
- Installing The Thermostat Housing
- Checking The TENSIONER Pulley And Idler Pulley
- Installing The Variable Valve Timing (VVT) Unit On The Exhaust Camshaft
- Installing The Variable Valve Timing (VVT) Unit On The Intake Camshaft
- Finishing
- Preparations For Adjusting The Timing Belt
- Adjusting The Timing Belt
- Removing Tools
- Checking The Markings And Belt Tension
- Installing Components
- Installing Components At The Intake Manifold
- Installing The Fuel Rail
- Installing The Intake Pipe For The Coolant Pump
- Checking And Topping Up
- Cylinder Head/Gasket, Replacing
- Cylinder Head (B8444S; 2005-2011)
- Drive Train (B6294T; 2003-2006)
- Engine Mounting (2003-2014)
- Bushing Sub-Frame, Replacing (2003-2008)
- Notes
- Important Information
- Preparatory Work
- Removing The Skid Plate
- Removing Components
- Removing The Lower Screw From The Front Engine Pad
- Removing The Lower Torque Rod
- Removing The Vibration Damper (6-Cylinder Engines Only)
- Removing The Screws For The Right-Hand Engine Mounting
- Removing The Nuts And Screw For The Steering Gear
- Removing The Delivery Line For The Steering Gear
- Lowering The Sub-Frame
- Pressing Out The Bushings
- Marking For The Bushing On The Sub-Frame
- Marking The Left-Hand Rear Bushing
- Notes
- Pressing In The Bushings
- Installing The Wiring For The Heated Oxygen Sensor (Ho2S)
- Lifting The Sub-Frame
- Installing The Nuts And Screw For The Steering Gear
- Installing The Delivery Line From The Steering Gear
- Installing The Screws For The Engine Mounting To The Engine
- Installing The Vibration Damper (6-Cylinder Engines Only)
- Tightening The Screws For The Lower Torque Rod
- Installing The Screw For The Front Engine Pad
- Installing The Protective Cover
- Removing Lifting Tools
- Finishing
- Replacing The Torque Rod
- Bushing Sub-Frame, Replacing (2003-2008)
- Engine Mounting (B5254T2; 2003-2007)
- Engine Pad Front, Replacing
- Engine Pad Rear, Replacing
- Notes
- Preparation
- Steering Shaft Joint Lower Removing
- Removing The Upper Torque Rod
- Removing The Upper Nut For The Engine Pad
- Installing Lifting Tools
- Removing The Right Engine Mounting
- Removing The Splash Guard Under Engine
- Removing The Skid Plate
- Removing The Sips Member
- Removing The Exhaust Mounting
- Removing The Engine Pad Screw
- Lowering The Sub-Frame
- Removing The Engine Cover
- Notes
- Tightening Torque
- Installing The Engine Pad
- Installing The Sub-Frame
- Installing The Exhaust Mounting
- Installing The Sips Member
- Installing The Skid Plate
- Installing The Right-Hand Engine Mounting
- Removing Lifting Tools
- Installing The Upper Nut For The Engine Pad
- Installing The Upper Torque Rod
- Steering Shaft Joint Lower Installing
- Finishing
- Engine Pad Right, Replacing (2005-2007)
- Replacing The Engine Torque Bracket
- Sub-Frame Front, Replacing (2003-2006)
- Notes
- Preparation
- Removing The Clamp For The Servo Pressure Hose
- Removing The Right Engine Mounting
- Removing The Splash Guard Under Engine
- Removing The Skid Plate
- Exposing The Sub-Frame
- Removing The Drive Shaft
- Removing The Sub-Frame
- Transferring Components
- Installing The Sub-Frame
- Installing Removed Components
- Installing The Drive Shaft
- Installing The Skid Plate
- Installing The Right-Hand Engine Mounting
- Installing The Clamp For The Servo Pressure Hose
- Removing Lifting Tools
- Finishing
- Sub-Frame Front, Replacing (2007)
- Notes
- Preparation
- Removing The Clamp For The Servo Pressure Hose
- Removing The Right Engine Mounting
- Removing The Splash Guard Under Engine
- Removing The Skid Plate
- Exposing The Sub-Frame
- Removing The Drive Shaft
- Removing The Sub-Frame
- Transferring Components
- Installing The Sub-Frame
- Installing Removed Components
- Installing The Drive Shaft
- Installing The Skid Plate
- Installing The Right-Hand Engine Mounting
- Installing The Clamp For The Servo Pressure Hose
- Removing Lifting Tools
- Finishing
- Torque Rod Lower, Replacing
- Engine Mounting (B6294T; 2003-2006)
- Engine Pad Front, Replacing
- Engine Pad Rear, Replacing
- Notes
- Steering Shaft Joint Lower Removing
- Removing The Upper Torque Rod
- Removing The Upper Nut For The Engine Pad
- Installing Lifting Tools
- Removing The Right Engine Mounting
- Removing The Splash Guard Under Engine
- Removing The Skid Plate
- Removing The Sips Member
- Removing The Exhaust Mounting
- Removing The Engine Pad Screw
- Lowering The Sub-Frame
- Removing The Engine Cover
- Notes
- Tightening Torque
- Installing The Engine Pad
- Installing The Sub-Frame
- Installing The Exhaust Mounting
- Installing The Sips Member
- Installing The Skid Plate
- Installing The Right-Hand Engine Mounting
- Removing Lifting Tools
- Installing The Upper Nut For The Engine Pad
- Installing The Upper Torque Rod
- Steering Shaft Joint Lower Installing
- Sub-Frame Front, Replacing
- Torque Rod Lower, Replacing
- Engine Suspension (2003-2014)
- Bushing Sub-Frame, Replacing (2009-2014)
- Notes
- Important Information
- Preparatory Work
- Removing The Skid Plate
- Removing Components
- Removing The Lower Screw From The Front Engine Pad
- Removing The Lower Torque Rod
- Removing The Vibration Damper (6-Cylinder Engines Only)
- Removing The Screws For The Right-Hand Engine Mounting
- Removing The Nuts And Screw For The Steering Gear
- Removing The Delivery Line For The Steering Gear
- Lowering The Sub-Frame
- Pressing Out The Bushings
- Marking For The Bushing On The Sub-Frame
- Marking The Left-Hand Rear Bushing
- Notes
- Pressing In The Bushings
- Installing The Wiring For The Heated Oxygen Sensor (Ho2S)
- Lifting The Sub-Frame
- Installing The Nuts And Screw For The Steering Gear
- Installing The Delivery Line From The Steering Gear
- Installing The Screws For The Engine Mounting To The Engine
- Installing The Vibration Damper (6-Cylinder Engines Only)
- Tightening The Screws For The Lower Torque Rod
- Installing The Screw For The Front Engine Pad
- Installing The Protective Cover
- Removing Lifting Tools
- Finishing
- Bushing Sub-Frame, Replacing (2009-2014)
- Engine Suspension (B8444S; 2005-2008)
- Engine Mount Rear, Replacing
- Engine Mount, Front, Replacing
- Engine Pad, Right, Replacement
- Sub-Frame Front, Replacing (2005, 2006)
- Notes
- Removal
- Preparatory Work
- Removing The Bolts To The Torque Rod
- Installing The Lifting Tool
- Removing The Wing Liner
- Removing The Screws For The Right-Hand Engine Pad
- Removing The Protective Plate
- Removing The Protective Cover Under The Engine
- Removing The Gearbox Bolts To The Lower Torque Rod
- Removing The Exhaust Pipes Between Front And Rear Catalytic Converters
- Removing The Lower Bolt To The Front Engine Pad
- Removing The Anti-Roll Bar Link From The Anti-Roll Bar On Both Sides
- Removing The Drive Shaft
- Removing The Link Arm From The Wheel Spindle On Both Sides
- Removing The Steering Gear From The SUBFRAME
- Removing The SUBFRAME
- Transferring The Components
- Installation
- Installing The SUBFRAME
- Installing The Steering Gear On The SUBFRAME
- Fitting The Lower Bolt To The Front Engine Pad
- Installing The Gearbox Bolts To The Lower Torque Rod
- Installing The Exhaust Pipes Between Front And Rear Catalytic Converters
- Installing The Link Arm On Both Sides
- Installing The Anti-Roll Bar Link On Both Sides
- Installing The Drive Shaft
- Installing The Protective Cover Under The Engine
- Installing The Protective Plate
- Fitting The Bolts To The Right-Hand Engine Pad
- Installing The Wing Liner
- Removing The Lifting Tool
- Fitting The Bolts To The Torque Rod
- Finishing
- Sub-Frame Front, Replacing (2007, 2008)
- Notes
- Removal
- Preparatory Work
- Removing The Bolts To The Torque Rod
- Installing The Lifting Tool
- Removing The Wing Liner
- Removing The Screws For The Right-Hand Engine Pad
- Removing The Protective Plate
- Removing The Protective Cover Under The Engine
- Removing The Gearbox Bolts To The Lower Torque Rod
- Removing The Exhaust Pipes Between Front And Rear Catalytic Converters
- Removing The Lower Bolt To The Front Engine Pad
- Removing The Anti-Roll Bar Link From The Anti-Roll Bar On Both Sides
- Removing The Drive Shaft
- Removing The Link Arm From The Wheel Spindle On Both Sides
- Removing The Steering Gear From The SUBFRAME
- Removing The SUBFRAME
- Transferring The Components
- Installation
- Installing The SUBFRAME
- Installing The Steering Gear On The SUBFRAME
- Fitting The Lower Bolt To The Front Engine Pad
- Installing The Gearbox Bolts To The Lower Torque Rod
- Installing The Exhaust Pipes Between Front And Rear Catalytic Converters
- Installing The Link Arm On Both Sides
- Installing The Anti-Roll Bar Link On Both Sides
- Installing The Drive Shaft
- Installing The Protective Cover Under The Engine
- Installing The Protective Plate
- Fitting The Bolts To The Right-Hand Engine Pad
- Installing The Wing Liner
- Removing The Lifting Tool
- Fitting The Bolts To The Torque Rod
- Finishing
- Torque Bracket, Engine, Replacing
- Torque Rod, Lower, Replacement
- Engine Suspension (B8444S; 2009-2011)
- Gearbox (B5254T2; 2003-2007)
- Engine / Gearbox, Removing
- Notes
- Preparation
- Draining Coolant
- Depressurizing The Fuel System
- Removal Of Parts On Transmission
- Removing Components
- Removing The Connector With Cable And Cable Protector
- Disconnecting The Connector
- Exposing The Air Conditioning (A/C) Compressor
- Removing The Lower Steering Shaft Joint
- Removing The Front Splash Guards
- Separating The Fuel Line
- Removing The Three-Way Catalytic Converter (TWC)
- Removing The Propeller Shaft (All-Wheel Drive (AWD) Only)
- Lowering The Engine And Gearbox
- Removing The Engine Coolant Heater (Option)
- Engine/Transmission, Installing
- Notes
- Installing The Engine And Transmission Unit
- Connecting Fuel Lines
- Installing The Engine Coolant Heater
- Installing The Propeller Shaft
- Installing The Three-Way Catalytic Converter (TWC)
- Assembling The Spring Strut
- Installing Steering Shaft Joint
- Installing The Air Conditioning (A/C) Compressor
- Installing The Connector
- Installing Components
- Installing Components On The Transmission
- Final Check
- Engine / Gearbox, Removing
- Transaxle (B6294T; 2003-2006)
- Engine/Transaxle, Installing
- Engine/Transaxle, Removing
- Notes
- Preparation
- Draining The Refrigerant From The Climate Control Unit
- Removing The Protective Plate
- Removal Of Charge Air Pipe
- Removing Heated Oxygen Sensors (Ho2S)
- Removing Heat Deflector Plates
- Removing Components
- Removing Control Modules
- Removing Headlamp
- Removing The Lower Steering Shaft Joint
- Pay Attention To The Following When Removing Propeller Shaft
- Removing The Propeller Shaft
- Draining The Fuel Line
- Lowering The Engine/Transmission Unit