Engine, Installing: Notes

Special tools
	T9995666 WRENCH(DISCONNECTING FUEL LINE) Tool number: T9995666 Tool description: WRENCH (DISCONNECTING FUEL LINE) Tool boards:
	T9997076 LEVER Tool number: T9997076 Tool description: LEVER Tool boards:

Fig 1: Identifying Lift Table

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CAUTION:

Make sure that no components catch when lifting the engine.

Use: Lift table.

Make sure that the mating surfaces on the ball joints and control arms are clean.

Raise the engine/transmission unit. Stop the lift approx. 15 cm before the subframe reaches the frame members.

Install (on both sides) the drive shaft to the hub.

Continue raising the engine until it is only approx. 50 mm before it makes contact.

Guide the lower steering shaft into the hole in the firewall.

Fig 2: Identifying Subframe Bolts

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the subframe. See TIGHTENING TORQUE

Fig 3: Identifying Using Tool 9995666

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see 9995666

Fig 4: Locating Fuel Line Connector

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Fig 5: Identifying Lever Tool 9997076

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see 9997076

Fig 6: Identifying Nut, Ball Joint.

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Nut, ball joint. See TIGHTENING TORQUE

Fig 7: View of Stabilizer Link

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Anti-roll bar link. See TIGHTENING TORQUE

Fig 8: Identifying Tie Rod End

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Ball joint. See TIGHTENING TORQUE

Fig 9: Identifying Drive Shaft Bolt

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Drive shaft screw. See TIGHTENING TORQUE

Fig 10: Locating Bracket Bolts

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Fig 11: Identifying Splash Panel.

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M10. See TIGHTENING TORQUE

Fig 12: Identifying Steering Shaft Pinch Bolt

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Steering shaft joint. See TIGHTENING TORQUE

Fig 13: Viewing Bolts For Cable And Tubes

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M8. See TIGHTENING TORQUE

Fig 14: Identifying Special Tool 9997077

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Fig 15: Identifying Hose Connector Below Intake

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Fig 16: Identifying Radiator Hose Connector

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Fig 17: Locating Heater Hose Connectors

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Fig 18: Identifying Quick Connect Vacuum Hose

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Fig 19: Locating Ground Point

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M6. See TIGHTENING TORQUE

Fig 20: Identifying Coolant Hose to Reservoir

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Fig 21: Locating Electrical Connector

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Fig 22: Identifying Upper Engine Mounting Bolts

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Install the following items:

M10. See TIGHTENING TORQUE
M12. See TIGHTENING TORQUE

Fig 23: Locating Air Intake

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Install the following items:

the auxiliaries belt. See AUXILIARY BELT
the catalytic converter. See CATALYTIC CONVERTER
the propeller shaft. See PROPELLER SHAFT
front tires. See INSTALLING WHEELS

Charge the cooling system. See COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Connect the battery. See BATTERY, REPLACING

Move over the oil level sensor. See LEVEL SENSOR ENGINE OIL