Leak Detection Pump Malfunction (TJ26204)
Publication date: 2012-06-01Reference number: TJ26204
LEAK DETECTION PUMP MALFUNCTION
TECHNICAL SERVICE BULLETIN
| VOLVO: | 2012-2012 S60 |
| SECTION: | Evaporator System |
| GROUP: | 2345 |
| Related Ref. Number(s): | TJ26204 |
ATTACHMENT
| File Name | File Size |
|---|---|
| Attachment TJ 26204.pdf | 1.8502 MB |
VEHICLE TYPE
| Type | Eng | Eng Desc | Sales | Body | Gear | Steer | Model Year | Plant | Chassis range | Struc Week Range |
|---|---|---|---|---|---|---|---|---|---|---|
| 134 | 62 | B5254T5 | 2012-2012 | 22 | 0076000-0132289 | 201120-201208 | ||||
| 134 | 90 | B6304T4 | 2012-2012 | 22 | 0076000-0132289 | 201120-201208 |
CSC CUSTOMER SYMPTOM CODES
| Code | Description |
|---|---|
| EA | Text window and warning symbol/Red symbol and text message |
DTC
Diagnostic Trouble Codes
| Control Module | Code | Fault Type |
|---|---|---|
| ECM | 240200 | Permanent |
| ECM | 240400 | Permanent |
DESCRIPTION
Check engine light on and message in Driver Information Module (DIM) due to leak detection pump malfunction. Engine Control Module (ECM) DTCs 240200 or 240400 may be set.
Analysis has shown that softeners from the rubber hoses contaminate the leak detection pump (also called DMTL in VIDA).
PRODUCT MODIFICATION
The material in the connecting hoses to the leak detection pump has been changed from rubber to Polyamide (PA) and the hoses have been attached to the pump by crimping. The improved pump was introduced from structure week 2012W09 and is available to order as a spare part. Part Number: 31321575 (pump and hoses as a kit).
MATERIAL RETURN
Please note: The pump and carbon canister (part number in VIDA parts catalog) are on mandatory warranty return. When returning requested material, all openings should always be plugged in order to avoid smell or leakage from remaining fuel.
SERVICE
If no other fault source is found:
- Replace the pump/hose assembly to the new version according to the attached instructions.
- Replace the carbon canister acc. to VIDA.
VOLVO STANDARD TIMES GUIDE (VSTG) INFO
Operation number 98407-2 - Leak diagnostic pump, replacement -
S60 T5 - 0.4 hrs
S60 T6 - 0.8 hrs
- Claims may be submitted under the new car warranty when there is a documented customer complaint using claim type: 01
- Labor times are valid at the time of release and are subject to change.
To view TJ attachment continue to next page:
TJ INSTRUCTION LEAK DETECTION PUMP MALFUNCTION
For S60 T5, instructions begin on page 2
For S60 T6, instructions begin on page 5.
AFFECTED VEHICLES
| Year | Model | Engine | Transmission | Partner group |
|---|---|---|---|---|
| 2012 | S60 (11-) | B5254T5 | TF-80SC | International Misc Volvo Cars North America |
MATERIALS
| Materials | Qty. | Part No. | Notes |
|---|---|---|---|
| Pump | 1.0 | 31321575 | |
| Canister | 1.0 | See VIDA |
REMOVAL
Vehicles early version
Vehicles late version
INSTALLATION
To install, reverse the removal procedure.
AFFECTED VEHICLES
| Year | Model | Engine | Transmission | Partner group |
|---|---|---|---|---|
| 2011, 2012 | S60 (11-) | B6304T4 | TF-80SC AWD | International Misc Volvo Cars North America |
MATERIALS
| Materials | Qty. | Part No. | Notes |
|---|---|---|---|
| Pump | 1.0 | 31321575 | |
| Canister | 1.0 | See VIDA |
EQUIPMENT
| Designation | Part No. |
|---|---|
| Unit lift |
REMOVAL
Use: Unit lift
Torque:
Subframe rear to body, 110 Nm (81 lbf-ft)
Vehicles early version
Vehicles late version
Torque:
M6, 10 Nm (7.4 lbf-ft)
INSTALLATION
To install, reverse the removal procedure.