Timing Chain: Assembling: Installation

Fig 1: Identifying Special Service Tool 999 7261

Courtesy of VOLVO CARS CORPORATION

see 9997261

Fig 2: Identifying Accessory Drive Chain

Courtesy of VOLVO CARS CORPORATION

Fig 3: Identifying Removal Of Component

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Torque: M6

10 Nm

Fig 4: Attachment Of Special Service Tools 999 7264, 999 7263, 999 7272

Courtesy of VOLVO CARS CORPORATION

Install the following items:

see 9997264 see 9997263 see 9997272
Torque: Centre bolt, exhaust camshaft
• Stage 1: 75 Nm

• Stage 2: 90 degree
Torque: Centre bolt, intake camshaft
110 Nm

Fig 5: Identifying Special Service Tool 999 7261

Courtesy of VOLVO CARS CORPORATION

see 9997261

Fig 6: Attachment Of Special Service Tools 999 7264, 999 7263, 999 7272

Courtesy of VOLVO CARS CORPORATION

see 9997263 see 9997264 see 9997272

Remove the tools.

Fig 7: Identifying Crankshaft Rotation Component

Courtesy of VOLVO CARS CORPORATION

see 9997257

Fig 8: Discard The Gasket

Courtesy of VOLVO CARS CORPORATION

Fig 9: Discard The Grommet Seal

Courtesy of VOLVO CARS CORPORATION

Fig 10: Identifying Special Service Tools

Courtesy of VOLVO CARS CORPORATION

Install the following items:

see 9997266
see 9997267

Fig 11: Identifying Casing Assembly Bolts

Courtesy of VOLVO CARS CORPORATION

NOTE:

Install all the bolts finger tight before final tightening.

Fig 12: Identifying Assembly Bolts

Courtesy of VOLVO CARS CORPORATION

Torque: M7

17 Nm

Fig 13: Identifying Installation Sequence

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Torque: M7

17 Nm

Fig 14: Identifying Casing Assembly Bolts

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Torque: M8

24 Nm

Fig 15: Identifying Engine Block Accessory Components

Courtesy of VOLVO CARS CORPORATION

Install the following items:

Torque: M6
10 Nm
Torque: M7
17 Nm
Torque: M8
24 Nm

Fig 16: Identifying Seal Installing Tool 9997265

Courtesy of VOLVO CARS CORPORATION

see 9997265

Fig 17: Identifying Special Service Tool 999 7265

Courtesy of VOLVO CARS CORPORATION

see 9997265

Fig 18: Identifying Special Service Tool 999 7265

Courtesy of VOLVO CARS CORPORATION

see 9997265

Fig 19: Identifying Special Service Tool 999 7265

Courtesy of VOLVO CARS CORPORATION

see 9997265

Fig 20: Identifying Special Service Tool 999 5760, 951 2926

Courtesy of VOLVO CARS CORPORATION

see 9995760 see 9512926

Torque: Belt pulley auxiliary unit

60 Nm

Fig 21: Identifying Auxiliary Belt Pulley Unit

Courtesy of VOLVO CARS CORPORATION