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Home >> Volvo >> 2007 >> S60 Base, AWD >> Repair and Diagnosis >> Maintenance >> Procedures >> Service And Maintenance - Service Programs >> Maintenance Service (B5204T5; B5254T4; 2005-2007) >> Service Program A

Service Program A

Program point:  - - - - - - - - - - -
S60 gasoline engines  km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA / Canada  miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Parking brake 
-check and adjust
- - x - x - x - x - x
Washer and wipers for windshields and headlamps 
-check the function and for signs of wear
- x x x x x x x x x x
Crankcase ventilation 
- clean
Applies to turbocharged engines
Remove the generator (GEN). Clean the pipe screws and hoses. - - - - - - - - - -
Engine 
-check for leaks
Check for signs of oil, coolant, power steering fluid and brake fluid leaks. - x - x - x - x - x
Program point:  - - - - - - - - - - -
S60 gasoline engines  km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA / Canada  miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Raise the vehicle 
Engine/ 
Transmission/ 
Timing gear 
-check for leaks
In the event of leakage from the transmission, check the oil level - x - x - x - x - x
Engine oil/ 
Oil filter 
-drain the oil. Replace the oil filter.
B52x4x  , see Oil/oil filter, replacing . x x x x x x x x x x
Automatic transmission 
The oil does not normally need changing.
The oil must be changed if instructed in the text information display.
NOTE:

For vehicles used as taxis or vehicles primarily driven with trailers, change oil according to the service program.

AW55-50  , see Transmission fluid, replacing
- - - - - - x - - -
Wheels and tires 
(excluding spare wheel)
- check for damage, wear and tire pressure.
- x x x x x x x x x x
Program point:  - - - - - - - - - - -
S60 gasoline engines  km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA / Canada  miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Drive shafts 
-check the play
- - - - - - - - x x x
-check rubber bellows - - - - - - - - x x x
Brake pads/ 
brake discs 
-check
Minimum brake pad thickness:
Front 3 mm/0.12".
Rear 2 mm/0.08".
x x x x x x x x x x
Brake and fuel lines and fuel filter 
-check for leakage and damage
- - - - x - - - x - -
Fuel filter 
-replace
Does not  apply to B5244S6 - - - - - - - - - -
-must not  be changed B5244S6  - - - - - - - - - -
Exhaust system 
-check for leakage, mounting
- - - - - - - - x x x
Program point:  - - - - - - - - - - -
S60 gasoline engines  km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA / Canada  miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Front suspension and steering 
-check for signs of wear
- - - - - - - - x x x
Rear suspension 
-check for signs of wear
- - - - - - - - x x x
AWD: Final drive, bevel gear 
-check for leaks
Only check the oil level if there is leakage - x - x - x - x - x
AWD: Propeller shaft, pilot bearing, universal joint  -check wear - - - - - - - - x x x
Lower the vehicle 
Air cleaner (ACL) 
-replace
Clean the air cleaner (ACL) housing. - - - - x - - - - x
Spark plugs 
-replace
- - - - - - - - x - -
Program point:  - - - - - - - - - - -
S60 gasoline engines  km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA/Canada  miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Top up the engine oil  - x x x x x x x x x x
Automatic transmission 
-top up with transmission fluid
- - - - - - - x - - -
Fluid levels - engine compartment 
-check and adjust
brake fluid,
clutch fluid,
power steering fluid,
coolant,
washer fluid
- x x x x x x x x x x
Engine coolant 
-check and adjust
anti-freeze rating/
anti-corrosion agent
- - x - x - x - x - x
Battery 
-check: pole pieces, electrolyte level, mounting
- - - - x - x - x - x
Auxiliary belt 
-replace the belt according to the service program
or:
- replace the belt at a maximum 10 year interval
B52x4x  see Auxiliaries belt/belt tensioner, replacing - - - - - - - - - -
Program point:  - - - - - - - - - - -
S60 gasoline engines  km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA/Canada  miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Timing belt / 
Belt tensioner/ 
/Idler pulley 
-replace according to the service program or:
-replace at a MAXIMUM interval of 10 years. Does not apply to B5244S6  .
Does not  apply to B5244S6.
B5244S  see Timing belt, replacing
B52x4Tx  see Timing belt, replacing
- - - - - - - - - -
-replace at a MAXIMUM interval of 15 years. Applies to B5244S6  .
Check the decal for the most recent replacement
B5244S6  see Timing belt, replacing - - - - - - - - - -
Spare wheel 
- check for damage, wear and tire pressure
- - - - x - - - x - -
Program point:  - - - - - - - - - - -
S60 gasoline engines  km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA / Canada  miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Passenger compartment ventilation filter 
-replace
- - x - x - x - x - x
Brake fluid 
-replace
Recommend that a customer with normal mileage has the fluid replaced every other year. - - - - x - - - - x
-
NOTE: For mountain driving and for driving in humid climates, change fluid every year.
SRI 
- set the service reminder indicator (SRI) to zero
See Resetting the service reminder indicator (SRI) x x x x x x x x x x