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Home >> Volvo >> 2003 >> XC90 Base, AWD >> Repair and Diagnosis >> Maintenance >> Procedures >> Service And Maintenance - Service Programs - 1 Of 2 >> Maintenance Service (B5254T2; B6294T; 2003-2004) >> Service Program B

Service Program B

Program point:  Year:  11  12  1 3  1 4  1 5  1 6  1 7  1 8  1 9  20 
XC90  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA / Canada  Miles x 1000:  82, 5  90  97, 5  105  112, 5  120  127, 5  135  142, 5  150 
Automatic gearbox control 
-check the park / neutral position (PNP) switch		     x   x   x   x   x
Parking brake 
-check and adjust		     x   x   x   x   x
Exterior lighting 
-check the function		     x   x   x   x   x
Washer and wipers for windshields and headlamps 
-check the function and for signs of wear		   x x x x x x x x x x
Crankcase ventilation 
- clean		 Remove the generator (GEN). Clean the nipples and hoses.
B5254T2 		           x        
Clean the pipe screws and hoses.
B6294T 		       x           x
Engine 
-check for leaks		     x   x   x   x   x
Program point:  Year:  11  12  1 3  1 4  1 5  1 6  1 7  1 8  1 9  20 
XC90  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA / Canada  Miles x 1000:  82, 5  90  97, 5  105  112, 5  120  127, 5  135  142, 5  150 
Raise the car                       
Engine/ 
Gearbox/ 
Drive train 
-check for leaks		 In event of leakage from the gearbox, check the oil level.   x   x   x   x   x
Engine oil/ 
Oil filter 
-drain the oil. Replace the oil filter.		 B52x4x  , see OIL/OIL FILTER, REPLACING .
B6xx4x  , see OIL/OIL FILTER, REPLACING .		 x x x x x x x x x x
Automatic gearbox 
The oil does not normally need changing.
NOTE:

Cars used as taxis or primarily used for towing: Replace the oil according to the service program.

AW50  , see TRANSMISSION FLUID, REPLACING .

4T65AWD  , see TRANSMISSION OIL / OIL FILTER, REPLACING .

       x            
Wheels and tires 
(excluding spare wheel)
- check for damage, wear and tire pressure.		   x x x x x x x x x x
Spare wheel 
- check for damage, wear and tire pressure		     x       x       x
Program point:  Year:  11  12  1 3  1 4  1 5  1 6  1 7  1 8  1 9  20 
XC90  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA / Canada  Miles x 1000:  82, 5  90  97, 5  105  112, 5  120  127, 5  135  142, 5  150 
Drive shafts 
-check the play		   x x x x x x x x x x
-check rubber bellows   x x x x x x x x x x
Brake pads / 
brake discs 
-check		 see BRAKE PADS, FRONT, CHECK
see BRAKE PADS, REAR, CHECK		 x x x x x x x x x x
Brake and fuel lines and fuel filter 
-check for leakage and damage		     x       x       x
Fuel filter 
-replace		 B5254T2  , see REPLACING THE FUEL FILTER .           x        
B6294T  , see REPLACING THE FUEL FILTER .       x            
Exhaust system 
-check for leakage, mounting		   x x x x x x x x x x
Raise the front wheels                       
Program point:  Year:  11  12  1 3  1 4  1 5  1 6  1 7  1 8  1 9  20 
XC90  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA / Canada  Miles x 1000:  82, 5  90  97, 5  105  112, 5  120  127, 5  135  142, 5  150 
Front suspension and steering 
check for signs of wear		   x x x x x x x x x x
Rear wheel suspension 
-check for signs of wear		   x x x x x x x x x x
AWD: Final drive, bevel gear 
-check for leaks		 Only check the oil level if there is leakage   x   x   x   x   x
AWD: Propeller shaft, pilot bearing, universal joint 
-check for signs of wear		   x x x x x x x x x x
Lower the car                       
Air cleaner (ACL) 
-replace		 Clean the air cleaner (ACL) housing.         x         x
Spark plugs 
-replace		             x        
Program point:  Year:  11  12  1 3  1 4  1 5  1 6  1 7  1 8  1 9  20 
XC90  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA / Canada  Miles x 1000:  82, 5  90  97, 5  105  112, 5  120  127, 5  135  142, 5  150 
Top up the engine oil    x x x x x x x x x x
Automatic gearbox 
-top up with gearbox fluid		         x            
Fluid levels - engine compartment 
-check and adjust
brake fluid,
clutch fluid,
power steering fluid,
washer fluid,
coolant		   x x x x x x x x x x
Engine coolant 
-check and adjust
anti-freeze rating /
anti-corrosion agent		     x   x   x   x   x
Battery 
-check: pole pieces, electrolyte level, securing, battery status		     x   x   x   x   x
Accessory Drive Belt 
-replace the belt according to the service program
or:		 B52x4x  , see AUXILIARIES BELT / BELT TENSIONER, REPLACING .
B6xx4x  , see REPLACING THE ACCESSORY DRIVE BELT / BELT TENSIONER .		       x            
-replace the belt at a MAXIMUM interval of 10 years                     x
-check for signs of wear                      
Program point:  Year:  11  12  1 3  1 4  1 5  1 6  1 7  1 8  1 9  20 
XC90  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA / Canada  Miles x 1000:  82, 5  90  97, 5  105  112, 5  120  127, 5  135  142, 5  150 
Timing belt 
-replace the belt according to the service program
or:		  
B5254T2  , see TIMING BELT, REPLACING .		           x        
B6294T  , see TIMING BELT, REPLACING .       x            
-replace the belt at a MAXIMUM interval of 10 years.
Check the decal for the most recent replacement.		                     x
Belt tensioner 
-replace		 B5254T2            x        
B6294T        x            
Thermostat 
-replace		 B6294T        x            
Doors, bonnet, tailgate, sun roof 
-lubricate		     x   x   x   x   x
Program point:  Year:  11  12  1 3  1 4  1 5  1 6  1 7  1 8  1 9  20 
XC90  Km x 1000:  132  144  156  168  180  192  204  216  228  240 
USA / Canada  Miles x 1000:  82, 5  90  97, 5  105  112, 5  120  127, 5  135  142, 5  150 
Passenger compartment ventilation filter 
-replace		     x   x   x   x   x
Brake fluid 
-replace		 Recommend that a customer with normal mileage has the fluid replaced every other year.   x   x   x   x   x
 
NOTE:

The fluid must be replaced every year if the car is used for mountain driving or is mainly used in humid climates.

 x x x x x x x x x x
SRI 
- set the service reminder indicator (SRI) to zero		 See RESETTING THE SERVICE REMINDER INDICATOR (SRI) x x x x x x x x x x
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