LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2003 >> S80 Base >> Repair and Diagnosis >> Maintenance >> Procedures >> Service And Maintenance - Service Programs - 2 Of 2 >> Maintenance Service (B5254T2; B6294S2; B6294T; 2004) >> Service Program A

Service Program A

Program point:  Year:  1  2  3  4  5  6  7  8  9  10 
S80 gasoline engines  Km x 1000:  12  24  36  48  60  72  84  96  108  120 
USA/Canada  Miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Automatic transmission control 
-check the park/neutral position (PNP) switch		 - - x - x - x - x - x
Parking brake 
-check/adjust		 - - x - x - x - x - x
External lighting 
-check the function		 - - x - x - x - x - x
Washer and wipers for windshields and headlamps 
-check the function and for signs of wear		 - x x x x x x x x x x
Crankcase ventilation 
- clean
Applies to turbocharged engines		 Remove the generator (GEN). Clean the pipe screws and hoses.
B5254T2 		 - - - - - - - - - -
Clean the pipe screws and hoses.
B6294T 		 - - - - - - - - - -
Engine 
-check for leaks		 Check for signs of oil, coolant, power steering fluid and brake fluid leaks. - x - x - x - x - x
Program point:  Year:  1  2  3  4  5  6  7  8  9  10 
S80 gasoline engines  Km x 1000:  12  24  36  48 60  72  84  96  108  120 
USA/Canada  Miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Raise the car 
Engine/ 
Transmission/ 
Timing gear 
-check for leaks		 In the event of leakage from the transmission, check the oil level - x - x - x - x - x
Engine oil/ 
Oil filter 
-drain the oil. Replace the oil filter.		 B5254T2  see Oil/oil filter, replacing .
B6294x  , see Oil/oil filter, replacing		 x x x x x x x x x x
Automatic transmission 
The oil does not normally need changing.
NOTE: Cars used as taxis or primarily used for towing: Replace the oil according to the service program.
Applies to 4T65EV  , see Transmission oil/oil filter, replacingApplies to AW55-50  see Transmission fluid, replacing		 - - - - - - x - - -
Wheels and tires 
(excluding spare wheel)
- check for damage, wear and tire pressure.		 - x x x x x x x x x x
Rotating the wheels 
-front to rear		 - x - x - - - - - - -
Program point:  Year:  1  2  3  4  5  6  7  8  9  10 
S80 gasoline engines  Km x 1000:  12  24  36  48 60  72  84  96  108  120 
USA/Canada  Miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Drive shafts 
-check the play		 - - - - - - - - x x x
-check rubber bellows - - - - - - - - x x x
Brake pads/ 
brake discs 
-check		 Minimum brake pad thickness:
Front 3 mm/0.12"
Rear 2 mm/0.08"		 x x x x x x x x x x
Brake and fuel lines and fuel filter 
-check for leakage and damage		 - - - - x - - - x - -
Fuel filter 
-replace		 See Replacing the fuel filter
B5254T2 		 - - - - - - - - - -
-replace B6294x  - - - - - - - - - -
Exhaust system 
-check for leakage, mounting		 - - - - - - - - x x x
Raise the front wheels 
Program point:  Year:  1  2  3  4  5  6  7  8  9  10 
S80 gasoline engines  Km x 1000:  12  24  36  48 60  72  84  96  108  120 
USA/Canada  Miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Front suspension and steering 
-check for signs of wear		 - - - - - - - - x x x
Rear suspension 
-check for signs of wear		 - - - - - - - - x x x
AWD: Final drive, bevel gear 
-check for leaks		 Only check the oil level if there is leakage - x - x - x - x - x
AWD: Propeller shaft, pilot bearing, universal joint  -check wear - - - - - - - - x x x
Lower the car 
Air cleaner (ACL) 
-replace		 Clean the air cleaner (ACL) housing. - - - - x - - - - x
Spark plugs 
-replace		 - - - - - - - - x - -
Program point:  Year:  1  2  3  4  5  6  7  8  9  10 
S80 gasoline engines  Km x 1000:  12  24  36  48 60  72  84  96  108  120 
USA/Canada  Miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Top up the engine oil  - x x x x x x x x x x
Automatic transmission 
-top up with gearbox fluid		 - - - - - - - x - - -
Fluid levels - engine compartment 
-check/adjust
brake fluid,
clutch fluid,
power steering fluid,
washer fluid,
coolant		 - x x x x x x x x x x
Engine coolant 
-check/adjust
anti-freeze rating/
anti-corrosion agent		 - - x - x - x - x - x
Battery 
-check: pole pieces, electrolyte level, mounting, battery status		 - - x - x - x - x - x
Auxiliary belt 
-replace the belt according to the service program,
or:
-replace the belt at a MAXIMUM interval of 10 years		 B5254T2  see Auxiliaries belt/belt tensioner, replacing
B6294x  , see Auxiliaries belt/belt tensioner, replacing		 - - - - - - - - - -
-check for signs of wear - - - - - - - - x - -
Program point:  Year:  1  2  3  4  5  6  7  8  9  10 
S80 gasoline engines  Km x 1000:  12  24  36  48 60  72  84  96  108  120 
USA/Canada  Miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Timing belt/ 
Belt tensioner/ 
/Idler pulley 
-replace according to the service program
or:		 B5254T2  see Timing belt, replacing - - - - - - - - - -
-replace at a MAXIMUM interval of 10 years
Check the decal for the most recent replacement		 B6294x  , see Replacing the timing belt - - - - - - - - - -
Thermostat 
-replace		 Applies to B6294x  - - - - - - - - - -
Doors, hood, cargo compartment, sun roof 
-lubricate		 - - x - x - x - x - x
Spare wheel 
- check for damage, wear and tire pressure		 - - - - x - - - x - -
Program point:  Year:  1  2  3  4  5  6  7  8  9  10 
S80 gasoline engines  Km x 1000:  12  24  36  48 60  72  84  96  108  120 
USA/Canada  Miles x 1000:  7.5  15  22.5  30  37.5  45  52.5  60  67.5  75 
Passenger compartment ventilation filter 
-replace		 - - x - x - x - x - x
Brake fluid 
-replace		 Recommend that a customer with normal mileage has the fluid replaced every other year. - x - x - x - x - x
-
NOTE: The fluid must be replaced every year if the car is used for mountain driving or is mainly used in humid climates.
 x x x x x x x x x x
SRI 
-set the service reminder indicator (SRI) to zero		 See Resetting the service reminder indicator (SRI) x x x x x x x x x x
scientia non olet · About LEMON Manuals