Transmission - Removal & Installation
- Transmission
- Transmission, Installing (Diesel M66AWD; 2004-)
- Notes
- Transfer Of The Rear Light Switch
- Cleaning And Lubricating The Input Shaft
- Checking Before Installing
- Adjusting The Position Of The Transmission And Engine
- Installing And Tightening Screws For The Transmission
- Installing The Remaining Screws For The Transmission And Starter Motor
- Lifting The Engine - Transmission
- Installing The Rear Engine Mounting
- Installing The Lower Charge Air Pipe
- Installing The Left Drive Shaft On The Transmission And The Wheel Spindle
- Fitting The Sub-Frame To The Body
- Installing The Right-Hand Drive Shaft To The Gearbox, Wheel Spindle And Link Arm
- Installing The Front/Rear Screws For The Engine Pad And Torque Rod Mounting In The Sub-Frame
- Installing The Collision Protection System Over The Steering Gear
- Installing The Steering Wheel Shaft Joint
- Check The Tie Rod Position.
- Fill The Transmission With Oil.
- Installing And Tightening Front Suspension Components
- Installing The Cable Duct
- Installing The Cross Members On The Bodywork
- Removing The Lifting Beam
- Installing The Lever And Transmission Cables
- Installing The Service Clips
- Installing The Hose Nipple On The Junction For The Clutch Bearing
- Transmission, Installing (Manual Transmission)
- Notes
- Preparatory Work
- Installation
- Check Before Installation
- Installing The Gearbox
- Installing The Lower Bolts Engine/Gearbox And Reversing Light Switch
- Removing The Fixture From The Mobile Jack And Gearbox
- Installing The Lower Torque Rod Bracket
- Installing The Gear Cables
- Installing The Drive Shafts
- Installing The Front Upper Bolts Engine/Gearbox And Ground Cable
- Installing The Upper Bolts Engine/Gearbox And Brackets, Gear Cables
- Installing The Clutch Line
- Installing The Bracket For The Left-Hand Engine Pad
- Bleeding The Clutch's Hydraulic System
- Finishing
- Transmission, Installing (B5234T3, AW55-50/51SN; 2001-2004)
- Notes
- When Replacing With A New Transmission
- Checking Before Installing
- Adjusting The Position Of The Transmission And Engine
- Checking / Replacing The Torque Converter
- Installing And Tightening The Screws For The Transmission
- Installing The Bracket For The Transmission End
- Installing The Chain Housing And Bevel Gear
- Pay Attention To The Following When Installing Propeller Shaft
- Installing The Propeller Shaft
- Installing The Torque Converter Screws
- Installing The Heated Oxygen Sensor (HO2S) Connectors To The Bracket On The Transmission
- Lifting The Engine And Transmission To The Horizontal Position
- Installing The Oil Pipe At The Transmission
- Installing The Engine Mounting Together With The Bracket And The Splash Guard
- Preparations For Installing The Sub-Frame
- Installing The Sub-Frame
- Installing The Right Engine Pad
- Installing The Screw For The Rear Engine Pad Through The Steering Gear
- Installing The Drive Shaft In The Transmission, Both Sides
- Installing The Drive Shaft In The Wheel Hub, Both Sides
- Installing The Anti-Roll Bar Link To The Spring Strut
- Installing The Screws For The Bracket For The Heated Oxygen Sensor (HO2S) Cable
- Installing The Front Cross Member
- Installing The Screw For The Front Engine Pad And The Torque Rod Mounting In The Transmission
- Remove The Lifting Beam And The Lifting Hook From The Engine And The Vehicle
- Installing The Clamp For The Oil Pipe
- Installing The Screws In The Transmission And Engine
- Installing The Starter Motor
- Installing The Dip Stick Pipe In The Transmission
- Installing The Hose For The Heater Pipe
- Installing The Gear Selector Cable On The Transmission And Lever
- Installing The Upper Torque Rod
- Installing The Air Cleaner (ACL) Housing
- Finishing Work
- Filling the transmission with fluid
- Filling with transmission oil. There are 2 different methods. Method 1
- Filling with transmission oil. Method 2
- Checking water levels
- Installing the splash guards and the fender liner
- Checking the position of the tie rod in the steering gear
- Assembling the upper and lower steering shaft
- Checking the steering gear bearing in the boot at the firewall
- Installing the battery lead
- Programming the transmission control module (TCM)
- Test driving the vehicle
- Transmission, Installing (B5254T4, TF-80SC AWD; 2006-2007)
- Notes
- Installing Transmission
- Adjusting Position Of The Engine And Transmission
- Installing And Tightening The Screws For The Transmission
- Installing The Torque Converter Screws
- Lifting The Engine And Transmission
- Installing Rear Engine Mount
- Installing The Bevel Gear
- Installing The Bracket
- Installing The Lower Charge-Air Pipe
- Installing Oil Pipes To The Transmission
- Installing The Left Drive Shaft On The Transmission And The Wheel Spindle
- Installing Sub-Frame To Body
- Installing The Right Drive Shaft On The Transmission, Wheel Spindle And Control Arm
- Tightening The Sub-Frame Screws (Both Sides)
- Installing The Screws For Engine Pads And The Torque Rod Bracket In The Transmission
- Installing The Steering Wheel Shaft Universal Joint
- Installing The Collision Protection System Over The Steering Gear
- Installing The Cross Members
- Installing And Tightening The Front Suspension Components
- Installing The Wiring Duct
- Removing The Lifting Beam
- Installing The Coolant Hose
- Installing Screws For The Transmission And Starter Motor
- Installing Gear Selector Cable
- Installing Engine Compartment Components
- Finishing
- Transmission, Preparations Before Installing (AW55-50)
- Transmission, Preparations Before Installing (Diesel Engines)
- Transmission, Removing (B5234T3, AW55-50/51SN; 2001-2004)
- Notes
- Disconnecting The Battery Lead
- Draining Coolant
- Removing Engine Compartment Components
- Removing Components From The Transmission
- Removing The Vacuum Pump From The Cylinder Head For The Engine
- Removing The Exhaust Gas Recirculation (EGR) Cooler Assembly
- Removing The Gearbox Mounting Screws
- Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet
- Removing The Screw For The Cable Duct
- Removing The Cross Members From The Body
- Removing Screws And Nuts From The Engine Pad And Engine Stabilizer Brace
- Measuring The Position Of The Tie Rod In The Steering Gear
- Exposing The Steering Shaft Joint
- Removing Front Suspension Components (Both Sides)
- Preparations When Removing Gearbox
- Preparations For Lowering The Sub-Frame
- Removing The Right-Hand Drive Shaft
- Removing The Drive Shaft From The Gearbox
- Lowering The Sub-Frame
- Removing Bevel Gear
- Removing The Rear Engine Mounting
- Removing The Screws From The Torque Converter
- Removing The Oil Pipe From The Gearbox
- Lowering The Engine And The Transmission
- Installing The Fixture On The Mobile Jack And Gearbox
- Removing All The Screws For The Gearbox/Engine
- Removing The Gearbox
- Diagnostics/check list
- Lowering The Engine And The Gearbox
- Removing Components From The Gearbox
- Transmission, Removing (Diesel Engine D5244T With Gearbox AW50AWD)
- Notes
- Disconnecting The Battery Lead
- Draining Coolant
- Removing Engine Compartment Components
- Removing Components From The Transmission.
- Removing The Vacuum Pump From The Cylinder Head For The Engine
- Removing The Exhaust Gas Recirculation (EGR) Cooler Assembly
- Removing The Gearbox Mounting Screws
- Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet
- Removing The Screw For The Cable Duct
- Removing The Cross Members From The Body
- Removing Screws And Nuts From The Engine Pad And Engine Stabilizer Brace
- Measuring The Position Of The Tie Rod In The Steering Gear
- Exposing The Steering Shaft Joint
- Removing Front Suspension Components (Both Sides)
- Preparations When Removing Gearbox
- Preparations For Lowering The Sub-Frame
- Removing The Right-Hand Drive Shaft
- Removing The Drive Shaft From The Gearbox
- Lowering The Sub-Frame
- Removing Bevel Gear
- Removing The Rear Engine Mounting
- Removing The Screws From The Torque Converter
- Removing The Oil Pipe From The Gearbox
- Lowering The Engine And The Gearbox
- Installing The Fixture On The Mobile Jack And Gearbox
- Removing All The Screws For The Gearbox/Engine
- Removing The Gearbox
- Transmission, Removing (M56; 2001-2007)
- Transmission, Removing (B5254T4, TF-80SC AWD; 2006-2007) (Version 1)
- Notes
- Disconnecting The Battery Lead
- Preparatory Work
- Removing The Torque Rod
- Removing Engine Compartment Components
- Removing Components From The Transmission
- Removing The Transmission Mounting Screws
- Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet
- Removing Components From The Subframe
- Removing The Cross Members From The Body
- Removing Front Mounting For Exhaust Pipe
- Removing Screws And Nuts From The Engine Pad And Engine Stabilizer Brace
- Measuring The Position Of The Tie Rod In The Steering Gear
- Exposing The Steering Shaft Joint
- Removing Front Suspension Components (Both Sides)
- Preparations When Removing Transmission
- Preparations For Lowering The Sub-Frame
- Removing The Right-Hand Drive Shaft
- Removing Collision Protection System Over Steering Gear
- Lowering The Subframe
- Removing The Drive Shaft From The Wheel Hub
- Removing The Drive Shaft From The Transmission
- Removing The Lower Charge-Air Pipe
- Removing Bevel Gear
- Removing The Rear Engine Mounting
- Removing The Screws From The Torque Converter
- Removing The Oil Pipe From The Transmission
- Lowering Engine And Transmission
- Installing The Fixture On The Mobile Jack And Transmission
- Removing All The Screws For The Transmission/Engine
- Removing The Gearbox
- Transmission, Removing (B5254T4, TF-80SC AWD; 2006-2007) (Version 2)
- Notes
- Disconnecting The Battery Cable
- Preparatory Work
- Removing The EGR Mixer
- Removing The Torque Rod
- Removing Engine Compartment Components
- Removing Components From The Transmission.
- Removing The Transmission Mounting Screws
- Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet
- Removing Components From The Subframe
- Removing The Cross Members From The Body
- Removing Front Mounting For Exhaust Pipe
- Removing Screws And Nuts From The Engine Pad And Engine Stabilizer Brace
- Measuring The Position Of The Tie Rod In The Steering Gear
- Exposing The Steering Shaft Joint
- Removing Front Suspension Components (Both Sides)
- Disconnecting The Ball Joint Pinion From The Control Arm (Both Sides)
- Removing Fender Liner Components (Both Sides)
- Removing The Screws For The Subframe Support Plates (Both Sides)
- Removing The Right Drive Shaft
- Removing Collision Protection System Over Steering Gear
- Lowering The Subframe
- Removing The Drive Shaft From The Wheel Hub
- Removing The Drive Shaft From The Transmission
- Removing The Lower Charge Air Pipe
- Removing Bevel Gear
- Removing The Rear Engine Mounting
- Removing The Screws From The Torque Converter
- Removing The Oil Pipe From The Transmission
- Lowering Engine And Transmission
- Installing The Fixture On The Mobile Jack And Transmission
- Removing All The Screws For The Transmission/Engine
- Removing The Transmission
- Transmission, Removing (Manual Transmission)
- Notes
- Removal
- Removing The Left-Hand Engine Pad
- Removing The Bracket For The Left-Hand Engine Pad
- Prevent Spillage
- Removing The Clutch Line.
- Removing The Upper Bolts Engine/Gearbox And Brackets, Gear Cables
- Removing The Front Upper Bolts Engine/Gearbox And Ground Cable
- Removing The Drive Shafts
- Removing The Gear Cables
- Removing The Lower Torque Rod Bracket
- Installing The Fixture On The Mobile Jack And Gearbox
- Removing The Lower Bolts Engine/Gearbox And Reversing Light Switch
- Removing The Gearbox
- Transmission, Installing (Diesel M66AWD; 2004-)