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Gearshift Cables: Installation

  1. Install the cables from the inside of the passenger compartment. Install the cables under the heater unit on the left-hand side, down towards the hole. Feed the cables through the hole slightly. See Figure . Locate the grommet on the studs Install the nuts. Tighten to specification. See TORQUE SPECIFICATIONS  .
  2. Feed cables through the engine compartment with assistance (as necessary). The cable must be routed past the steering gear and up to the transmission bracket.
  3. Position the cables behind the steering gear and over the hydraulic pipe. See Fig 1 . Install the splash guard and the plastic nuts for the fender liner.
    NOTE: Connect the yellow marked mechanical cable to the outer hole in the bracket and the outer lever on the transmission.
  4. Install the cables for the transmission on the bracket with retaining clips. Install the cables for the transmission on the transmission levers with the catches. See Figure . Install the air cleaner housing, including all hoses and electrical terminals. See Figure . Tighten the hose clamp. Install the front wheel. Tighten lug nuts in star pattern to specification. See TORQUE SPECIFICATIONS  .
  5. Install the cables on the levers on the gear selector assembly. Use the catches. Install the cables on the gear selector nose. Install the gear selector assembly to the bodywork. See Figure . Install the connector on the gear selector assembly. Check that the gear positions are working.
  6. Install the center console in reverse order of removal.
Fig 1: Identifying Installed Position Of Gearshift Cables
G00213970Courtesy of VOLVO CARS OF NORTH AMERICA.