LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2001 >> V40 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Servicing - A/T >> Adjustments >> Gearshift Cable

Gearshift Cable

  1. Remove the front engine cover (if applicable). Remove the cable from the battery negative terminal. Remove the cable from the battery positive terminal. Remove the battery.
  2. Remove the connectors from the Mass Air Flow (MAF) sensor and the assisted air control valve. See Fig 1 . Disconnect the connectors, vacuum hoses and wiring from the air cleaner housing. Remove the assisted air control valve from the air cleaner housing. Remove the inlet hose from the terminal on the MAF sensor. Remove the preheating hose.
    Fig 1: Disconnecting MAF Sensor Connector
    G00228326Courtesy of VOLVO CARS OF NORTH AMERICA.
  3. Remove the screws for the relay box. Move the box to one side. Remove the screws for the air cleaner housing. Release the clip holding the fresh air intake on the air cleaner housing. See Fig 2 . Lift off the air cleaner housing assembly.
    Fig 2: Removing Fresh Air Intake Hose
    G00228342Courtesy of VOLVO CARS OF NORTH AMERICA.
  4. Remove the gearshift cable from the lever. Move the cable to one side. See Fig 3 . Take care not to damage the cable or sleeve by bending it excessively. Take care not to damage the cable boot.
    Fig 3: Removing/Installing Gearshift Cable
    G00228345Courtesy of VOLVO CARS OF NORTH AMERICA.
  5. Move the gear selector to "R" position. Ensure that the gearshift cable can move freely in the engine compartment.
    NOTE: Do not move the gearshift cable. The position of the gearshift cable must not be altered.
  6. Set "R" position. Push the lever on the gearshift position sensor forward to position "P". See Fig 4 . Check Park by trying to roll the car. Move the lever to the "R" position. Apply a little grease to the lever pin. Do not change the position of the lever.
    Fig 4: Moving Gear Selector To "P" Position
    G00228343Courtesy of VOLVO CARS OF NORTH AMERICA.
  7. Carefully reinstall the cable on the lever pin and studs. See Fig 5 . Ensure that neither the gear selector or lever change position. Install the nuts. Tighten alternately to specification. See TORQUE SPECIFICATIONS  . Install the washer and the retaining clip on the lever. Install the cable in the clip on the connector bracket.
    Fig 5: Installing Gearshift Cable On Lever Pin
    G00228344Courtesy of VOLVO CARS OF NORTH AMERICA.
  8. Install the air cleaner housing. Position the air cleaner housing. Install the screws for the air cleaner housing. Install the screws for the relay box. Install the preheating hose, the inlet hose and the assisted air control valve. Reconnect the vacuum hoses, connectors and wiring.
  9. Install the battery. Install the cable on the battery positive terminal and the cable on the battery negative terminal. Install the front engine cover (if applicable).