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Home >> Volvo >> 1995 >> 940 Base, 4D Sedan, AW71 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - System/Component Tests - Turbo >> Fuel System >> Fuel Delivery >> Fuel Pressure Regulator

Fuel Pressure Regulator

  1. Connect Fuel Pressure Gauge (999-5011 ) between fuel line and fuel rail. Seal free end of hose with Plug (999-5266 ). Start fuel pumps. Lift out central electrical unit and remove system relay. See Fig 1 .
  2. Connect a jumper wire between relay terminals No. 30 and 87/2. See Fig 2 . Remove fuses No. 30 and 31. See Fig 3 . Connect a jumper wire between right fuse terminals. See Fig 3 . Fuel pumps should start. Fuel filler cover can be removed to determine whether main pump is operating.
  3. Fuel pressure should be 42 psi (3 kg/cm2 ). If pressure is too low, pinch return hose by hand and check whether pressure rises. Do not allow pressure to exceed 86 psi (6 kg/cm2 ). If pressure rises rapidly, replace pressure regulator.
Fig 1: Locating Fuel System Relay
G91D16645Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 2: Identifying Fuel Injection System Relay Terminals
G95A34678Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 3: Locating Fuel Pump Fuses
G92F26109Courtesy of VOLVO CARS OF NORTH AMERICA.