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Home >> Volvo >> 1993 >> 240 4D Sedan, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - System/Component Tests >> Fuel System >> Fuel Delivery >> Fuel Pressure Regulator

Fuel Pressure Regulator

  1. Connect Fuel Pressure Gauge (5011 ) between fuel line and fuel rail. Seal free end of hose with Plug (5266 ). Start fuel pumps. On 240, remove panel under right side of instrument panel and remove system relay. See Fig 1 . .
  2. Connect a jumper wire between relay terminals No. 30 and 87/2. See Fig 2 . Fuel pumps should start. Fuel filler cover can be removed to determine whether main pump is operating.
  3. Fuel pressure should be 42 psi (3 kg/cm2 ). If pressure is too low, pinch return hose by hand and check whether pressure rises. DO NOT  allow pressure to exceed 86 psi (6 kg/cm2 ). If pressure rises rapidly, replace pressure regulator.
Fig 1: Locating Fuel System Relay
G92E26108Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 2: Fuel Injection System Relay Terminal ID
G121539Courtesy of VOLVO CARS OF NORTH AMERICA.