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Home >> Volvo >> 1993 >> 240 4D Sedan, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Controls - Adjustments >> Valve Clearance

Valve Clearance

  1. Remove valve cover. Turn crankshaft center bolt until camshaft is in position for firing cylinder No. 1 (TDC). Both cam lobes should point up at equally large angles. Pulley timing mark should be at zero degree mark.
  2. Using a feeler gauge, check valve clearance of cylinder No. 1 between camshaft lobe and adjusting discs. Intake and exhaust valves have same clearance.
  3. If clearances are incorrect, adjust by changing thickness of disc(s). Discs are available in .002" (.05 mm) increments in .13-.18" (3.30-4.50 mm) range. Install disc with markings facing down. Use Valve Depressor (5022) and Pliers (5026) to depress and remove disc(s).
  4. After valves for cylinder No. 1 are properly adjusted, rotate crankshaft to firing position for cylinders No. 3, 4 and 2 in sequence and repeat procedure. Install valve cover.
VALVE CLEARANCE SPECIFICATIONS

Application In. (mm)
Cold
When Checking .012-.016 (.30-.40)
When Setting .014-.016 (.35-.40)
Warm
When Checking .014-.018 (.35-.45)
When Setting .016-.018 (.40-.45)