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Home >> Volvo >> 1985 >> 245 DL, Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul - Aw 55 >> Component Disassembly & Reassembly >> Planetary Gear Assembly >> Reassembly

Planetary Gear Assembly: Reassembly

  1. Lubricate moving parts with ATF. Install plastic ring and lower bearing cage into front planetary gear set. Install one-way clutch into gear set with arrow on side of clutch pointing down. Clutch collar should face up. Install one-way clutch upper bearing cage on top of clutch. Install snap ring.
  2. Install one-way clutch and front planetary gear set into front ring gear. Front planetary gear set should rotate freely in counterclockwise direction and should lock up when turned clockwise. Assemble No. 3 brake discs to front planetary gear set.
  3. Install new oil seal rings on output shaft. Ensure that ring ends are properly hooked. Position rear race on intermediate shaft. Slide rear ring gear onto shaft. Secure with snap ring. Position bearing and front race on intermediate shaft in rear ring gear. Install rear planetary gear set into ring gear.
  4. Position thrust bearing and race into output shaft housing. Assemble intermediate shaft to output shaft. Install front ring gear into output shaft housing. Secure with snap ring. Front ring gear retaining snap ring must be installed in housing with ring ends in correct recess of housing.
  5. Place plastic thrust washer into front ring gear so that it rests on top of rear planetary gear set. Place steel thrust washer on front planetary gear set. Retain with petroleum jelly. Install front gear set to output shaft housing.