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Home >> Volkswagen >> 2017 >> Beetle SE, 2D Hatchback >> Repair and Diagnosis >> Brakes >> Traction Control >> Antilock Brake System >> 45 Antilock Brake System >> Control Module And Hydraulic Unit >> Overview - Control Module And Hydraulic Unit >> Overview - Control Module And Hydraulic Unit, RHD, Abs Mark 60 EC

Overview - Control Module And Hydraulic Unit, RHD, Abs Mark 60 EC

CAUTION:

Do not confuse the brake lines when connecting them to the tandem master cylinder and the ABS Hydraulic Unit -N55-. Mark the lines in their installed position before removing them.

Fig 1: Exploded View Of RHD, ABS Mark 60 EC (ABS/EDL/ASR/ESP)
GWWM45-10033Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Brake Line
    • 14 Nm
    • Brake master cylinder/secondary piston circuit to hydraulic unit
    • Identification: 6.5 mm diameter and tube fitting with a M12 x 1 thread
    • Brake Line, Connecting. Refer to BRAKE LINES, ATTACHING TO HYDRAULIC UNIT .
  2. Brake Line
    • 14 Nm
    • Brake master cylinder/primary piston circuit to hydraulic unit
    • Identification: 6.5 mm diameter and tube fitting with a M12 x 1 thread
    • Brake Line, Connecting. Refer to BRAKE LINES, ATTACHING TO HYDRAULIC UNIT .
  3. Brake Booster
    • Overview. Refer to OVERVIEW - BRAKE BOOSTER/BRAKE MASTER CYLINDER .
    • The required vacuum is supplied either by the intake manifold or by a vacuum pump.
    • Function Test:

      -- Forcefully press brake pedal several times with engine switched off. This dissipates any vacuum present in the unit.

      -- Hold the brake pedal with average foot pressure and start the engine. If the brake booster is working properly, the brake pedal will be felt to give noticeably under foot (booster becomes effective).

    • Replace the complete brake booster if there are faults.
    • Vacuum System, Checking. Refer to VACUUM SYSTEM, CHECKING .
  4. Brake Line
  5. Brake Line
  6. ABS Control Module -J104-
  7. TORX® Socket Bolt
    • 2 Nm + 0.8 Nm
    • Always replace if removed.
  8. Rubber Bushing
    WARNING:

    When installing the bracket, make sure the rubber bushing does not push out of the bracket. Make sure the ABS Hydraulic Unit -N55- is secure after installing it otherwise malfunctions can occur.

  9. Bracket
  10. Hex Nut
    • 20 Nm
  11. TORX® Bolt
    • 8 Nm
  12. Bracket
  13. Rubber Bushing
    WARNING:

    When installing the bracket, make sure the rubber bushing does not push out of the bracket. Make sure the ABS Hydraulic Unit -N55- is secure after installing it otherwise malfunctions can occur.

  14. Hex Fitting Bolt
    • 8 Nm
  15. Brake Line
  16. Brake Line
  17. ABS Hydraulic Unit -N55-