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Home >> Volkswagen >> 2015 >> Passat TDI SE, Standard Trans >> Repair and Diagnosis >> Engine Performance >> Ignition System >> 2.0L - Ignition/Glow Plug System - Engine Code: CVCA >> 28 Ignition/Glow Plug System >> Removal And Installation >> Glow Plug >> Removing

Glow Plug: Removing

Fig 1: Glow Plug Versions
GWWA28-10041Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Glow plug with cylinder internal pressure sensor - only for cylinder 3 if equipped
  2. Glow plug without combustion chamber pressure sensor

-- Remove the engine cover, refer to ENGINE COVER .

CAUTION:

There is a risk of damaging the support sleeve.

  • Only push together the Wheel Bolt Cap Pliers 3314 so far to remove the glow plug connector collar of the support sleeve grips without damaging it.

-- Open the wiring harness retaining clips and remove the connectors from the glow plugs as follows.

-- Position the Wheel Bolt Cap Pliers 3314 with the groove -arrow A- on the collar of the protective sleeve -arrow B-, as shows in the illustration.

Fig 2: Identifying Pliers 3314 Positioned With Groove
GWWM97-0523Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the glow plug connector carefully from the glow plugs.

-- Clean the glow plug shaft in the cylinder head.

-- At the same time dirt must not fall into the cylinder.

NOTE:

Extract large contaminants with a vacuum cleaner.

Spray a brake cleaner or a suitable cleaner into the glow plug shaft, let it work and then use compressed air to remove it.

Then clean the glow plug shaft with a cloth dampened with oil.

WARNING:

Danger of eye injury.

  • Wear protective eyewear.

-- Loosen the glow plugs using the Glow Plug Socket 3220 and remove by hand.

Fig 3: Identifying Glow Plug Socket 3220
GWWW00-11155Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Glow Plug Socket VAS6454 for cylinder 3 if necessary.

Fig 4: Identifying Socket Insert VAS 6454
GWWW00-10722Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.