| Air Conditioning |
| Service |
A/C REFRIGERANT SYSTEM SERVICING
A/C REFRIGERANT SYSTEM CAPACITIES |
| Torque |
A/C COMPRESSOR AND BRACKET |
| Axle Nut/Hub Nut |
| Front |
AXLE SHAFT WITH CONSTANT VELOCITY JOINT
or AXLE SHAFT WITH TRIPLE ROLLER JOINT |
| Rear |
REAR DRIVE AXLE, SERVICING |
| Battery |
BATTERY, CHECKING |
| Brakes |
| Bleeding Sequence |
BRAKING SYSTEM, BLEEDING |
| Disc Brakes |
TECHNICAL DATA |
| Torque |
BRAKES - MECHANICAL COMPONENTS
BRAKES - HYDRAULIC COMPONENTS |
| Charging |
| Generator |
NA |
| Torque |
TIGHTENING TORQUES: GENERATOR |
| Drive Belts |
| Adjustment |
TROUBLE SHOOTING (1998-01 - 1.8L)
ADJUSTMENTS (1998-01 - 2.8L)
ADJUSTMENTS (2002-05 - 1.8L)
ADJUSTMENTS (2002-05 - 2.8L)
ADJUSTMENTS (4.0L) |
| Belt Routing |
| 1.8L |
1998-99 (WITHOUT A/C COMPRESSOR)
1998-99 (WITH A/C COMPRESSOR)
2000-05 (WITHOUT A/C COMPRESSOR)
2000-05 (WITH A/C COMPRESSOR) |
| 2.0L |
4-CYLINDER DIESEL ENGINE (WITHOUT A/C COMPRESSOR)
4-CYLINDER DIESEL ENGINE (WITH A/C COMPRESSOR) |
| 2.8L |
6-CYLINDER GASOLINE ENGINE (WITHOUT A/C COMPRESSOR)
6-CYLINDER GASOLINE ENGINE (WITH A/C COMPRESSOR) |
| 4.0L |
8-CYLINDER GASOLINE ENGINE (WITH A/C COMPRESSOR) |
| Engine Cooling |
| General Service Specifications |
NA |
| Radiator Cap Pressure |
1.4-1.6 Bar |
| Thermostat R & I |
| 1.8L |
COOLANT PUMP, ASSEMBLY OVERVIEW (#8 IN ILLUSTRATION - AEB, ATW)
COOLING SYSTEM COMPONENTS , ASSEMBLY OVERVIEW (#25 IN ILLUSTRATION - AUG, AWM) |
| 2.0L |
COOLANT THERMOSTAT, REMOVING AND INSTALLING |
| 2.8L |
COOLANT THERMOSTAT, REMOVING AND INSTALLING |
| 4.0L |
COOLING SYSTEM COMPONENTS (ON ENGINE), TOP AND REAR, DISASSEMBLING AND ASSEMBLING (#23 IN ILLUSTRATION) |
| Water Pump R & I |
| 1.8L |
COOLANT PUMP, ASSEMBLY OVERVIEW (AEB, ATW)
COOLANT PUMP, REMOVING AND INSTALLING (AUG, AWM) |
| 2.0L |
COOLANT PUMP, REMOVING AND INSTALLING |
| 2.8L |
COOLANT PUMP, REMOVING AND INSTALLING |
| 4.0L |
COOLANT PUMP, REMOVING AND INSTALLING |
| Engine Mechanical |
| 1.8L |
| |
|
Compression |
COMPRESSION PRESSURE, CHECKING (AEB, ATW)
COMPRESSION PRESSURES, CHECKING (AUG, AWM) |
| Oil Pressure |
2000 RPM and oil temperature of 80°C: 2.7-4.5 Bar
Above 2000 RPM: Maximum 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING (AEB, ATW)
ENGINE, DISASSEMBLING AND ASSEMBLING (AUG, AWM) |
| Torque |
See Appropriate Procedure |
| 2.0L |
| |
|
Compression |
COMPRESSION PRESSURES, CHECKING |
| Oil Pressure |
At 2000 RPM and oil temperature of 80°C: at least 2.0 Bar
Above 2000 RPM: Maximum 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING |
| Torque |
See Appropriate Procedure |
| 2.8L |
| |
|
Compression |
COMPRESSION PRESSURES, CHECKING |
| Oil Pressure |
At 2000 RPM and oil temperature of 80°C: 2.7-4.5 Bar
Above 2000 RPM: Maximum 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING |
| Torque |
See Appropriate Procedure |
| 4.0L |
| |
|
Compression |
COMPRESSION PRESSURES, CHECKING |
| Oil Pressure |
At 2000 RPM and oil temperature of 80°C: 3.0-4.5 Bar
Above 2000 RPM: Maximum 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING |
| Torque |
See Appropriate Procedure |
| Fluid Specifications |
See FLUIDS under MAINTENANCE tab. |
| Flywheel/Flex Plate Torque |
60 Nm + 90° |
| Fuel System |
| Pressure Specification |
| 1.8L |
3.5 Bar |
| 2.0L |
NA |
| 2.8L |
3.5 Bar |
| 4.0L |
3.5 Bar |
| Fuel Pressure Test Procedure |
| |
1.8L |
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING (AEB, ATW)
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING (AUG, AWM) |
| |
2.0L |
FUEL PUMP, CHECKING |
| |
|
2.8L |
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING |
| |
|
4.0L |
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING |
| Ignition |
| Firing Order & Cylinder Identification |
| 1.8L |
FIRING ORDER & CYLINDER IDENTIFICATION |
| 2.8L |
FIRING ORDER & CYLINDER IDENTIFICATION |
| 4.0L |
FIRING ORDER & CYLINDER IDENTIFICATION |
| Ignition Wires (Resistance) |
Coil-On-Plug |
| Ignition Wires (Routing) |
Coil-On-Plug |
| Spark Plug |
| 1.8L |
TECHNICAL DATA, SPARK PLUGS (AEB, ATW)
TECHNICAL DATA, SPARK PLUGS (AUG, AWM) |
| 2.8L |
TECHNICAL DATA, SPARK PLUGS |
| 4.0L |
TECHNICAL DATA, SPARK PLUGS |
| Starting |
| Starter |
STARTER, CHECKING |
| Torque |
TIGHTENING TORQUES: STARTER |
| Wheel Alignment |
| Adjustment Specifications |
WHEEL ALIGNMENT SPECIFICATIONS (FWD)
WHEEL ALIGNMENT SPECIFICATIONS (AWD - EXCEPT 4.0L)
WHEEL ALIGNMENT SPECIFICATIONS (4.0L) |
| Torque |
FRONT SUSPENSION, SERVICING
REAR AXLE, SERVICING (FWD)
REAR AXLE, SERVICING (AWD) |
| Wheel & Tire |
| Wheel Lug Nut Torque |
120 Nm |