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Carburetor Disassembly

  1. Remove carburetor and unscrew the 5 top cover screws. Lift off the top cover and remove float. Unscrew float needle valve from top cover.
  2. Remove 3 screws in automatic choke and take off retaining ring and spacers. Take off ceramic plate, bi-metal spring, heater element, and plastic cap.
  3. Unscrew air correction jet with emulsion tube and idle jet. Unscrew main jet carrier with main jet and mixture screw.
  4. Remove pump lever cotter pin from connector rod and remove 4 pump cover retaining screws. Take off cover, diaphragm and spring.
Fig 1: Accelerator Pump Exploded View
G09313361Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
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