Installation [11/2015 - 12/2018]: Procedure
- INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
- Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly with the 3 clips.
- INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY
- Engage the 2 clamps to install the fuel tank vent hose sub-assembly to the fuel tank assembly.
- INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
- Engage the 3 clamps to install the fuel tank main tube sub-assembly to the fuel tank assembly.
- INSTALL FUEL TANK ASSEMBLY WARNING:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank assembly may fall off the engine lifter.
- Set the fuel tank assembly on an engine lifter.NOTE:
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
- Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 4 bolts.
Torque: 45 N.m (459 kgf.cm, 33 ft./lbf)
NOTE:- Be careful not to drop the fuel tank assembly.
- When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
- Set the fuel tank assembly on an engine lifter.
- CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
- Connect the fuel tank main tube sub-assembly to the fuel pipe.
Refer to PRECAUTION [11/2015 - 12/2018]
- Connect the fuel tank main tube sub-assembly to the fuel pipe.
- INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
- Install the No. 3 parking brake cable assembly with the 2 bolts.
Torque: 6.0 N.m (61 kgf.cm, 53 in./lbf)
- Install the No. 3 parking brake cable assembly with the 2 bolts.
- CONNECT FUEL TANK TO FILLER PIPE HOSE
- Connect the fuel tank to filler pipe hose to the fuel tank assembly.
Refer to PRECAUTION [11/2015 - 12/2018]
- Connect the fuel tank to filler pipe hose to the fuel tank assembly.
- CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
- Connect the fuel tank vent hose sub-assembly to the fuel tank solenoid main valve assembly.
Refer to PRECAUTION [11/2015 - 12/2018]
- Connect the fuel tank vent hose sub-assembly to the fuel tank solenoid main valve assembly.
- INSTALL NO. 1 FUEL TANK PROTECTOR
- Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips.
- INSTALL REAR FLOOR SIDE MEMBER COVER LH
- INSTALL NO. 1 FLOOR UNDER COVER ASSEMBLY
- Install the No. 1 floor under cover assembly with the clip.
- Install the 3 bolts.
Torque: 7.5 N.m (76 kgf.cm, 66 in./lbf)
- INSTALL TAIL EXHAUST PIPE ASSEMBLY
Refer to INSTALLATION [11/2015 - 12/2018]
- INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Refer to INSTALLATION [11/2015 - 12/2018]
- ADD FUEL